Top fill curtain airbags

• US 9,963,102 B1
• Filed: 10/18/2016
• Issued: 05/08/2018
• Est. Priority Date: 10/18/2016
• Status: Active Grant

• Current Assignee: Autoliv ASP Incorporated (Autoliv Incorporated)
• Original Assignee: Autoliv ASP Incorporated (Autoliv Incorporated)
• Inventors: Ballam, David Oral, Hicken, Paul Douglas
• Primary Examiner(s): Brown, Drew J
• Application Number:
  US15/297,012
• Publication Number:
  US 20180105133A1
• Time in Patent Office: 567 Days
• CPC Class Codes: B60R 21/213 in vehicle roof frames or pillars
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: B60R 21/237 characterised by the way they are folded

Abstract

Inflatable curtain airbags and airbag assemblies are provided that can provide for top filling. The inflatable curtain airbag can include a top fill tube and one or more cushion segments. The top fill tube can extend at or adjacent an upper edge of the one or more cushion segments and the top fill tube can direct inflation gas from an inflator to the one or more cushion segments via channels or passages disposed away from one or more occupant receiving areas. The inflatable curtain airbags can also include one or more attachment areas disposed at or adjacent the upper edge of the one or more cushion segments. Mounting tabs may be coupled to the attachment areas and the mounting tabs may be used for installation of the inflatable curtain airbag in a vehicle.

Claims

1. An inflatable curtain airbag for use in a vehicle, the inflatable curtain airbag comprising:

a cushion formed from one or more panels defining an inflatable chamber to receive inflation gas and expand to deploy the inflatable curtain airbag from a packaged state to a deployed state, the cushion to be positioned in the deployed state between an occupant of the vehicle and a window of the vehicle to receive the occupant in a side-impact collision, the one or more panels forming an upper edge of the cushion, the upper edge oriented along a longitudinal axis of the cushion and including an attachment area at which a mounting device is to be attached;

a top fill tube formed from the one or more panels, the top fill tube to be in fluid communication with and to direct inflation gas of an inflator, the top fill tube extending along the upper edge of the cushion and separated from the upper edge of the cushion by an intervening space, and the top fill tube disposed external to and separated from the inflatable chamber by the intervening space; and

a conduit in fluid communication with the top fill tube and the inflatable chamber to communicate inflation gas from the top fill tube to the inflatable chamber.

2. The inflatable curtain airbag of claim 1, further comprising a throat portion to be in fluid communication with and receive inflation gas from the inflator, wherein the top fill tube receives inflation gas from the throat portion.

3. The inflatable curtain airbag of claim 1, wherein the one or more panels comprise fabric and the upper edge of the cushion comprises a selvage area of the fabric.

4. The inflatable curtain airbag of claim 3, wherein the one or more panels are formed by a one-piece weaving technique.

5. The inflatable curtain airbag of claim 1, further comprising mounting tabs coupled to the attachment area of the upper edge of the cushion.

6. The inflatable curtain airbag of claim 5, wherein the mounting tabs are affixed at the attachment area by stitching.

7. The inflatable curtain airbag of claim 5, wherein the top fill tube is rotated about the upper edge of the cushion relative to the cushion prior to coupling the mounting tabs to the attachment area.

8. The inflatable curtain airbag of claim 7, wherein the top fill tube is rotated inward toward an inboard side of the cushion.

9. The inflatable curtain airbag of claim 7, wherein the top fill tube is rotated outward toward an outboard side of the cushion.

10. The inflatable curtain airbag of claim 5, wherein the top fill tube is to be rotated about the upper edge of the cushion relative to the cushion after coupling the mounting tabs to the attachment area.

11. The inflatable curtain airbag of claim 1, wherein the top fill tube and the conduit direct inflation gas to flow into the inflatable chamber at an area distal of an occupant receiving area of the cushion of the inflatable curtain airbag.

12. The inflatable curtain airbag of claim 1, the cushion comprising a front chamber disposed at a front portion of the inflatable curtain airbag, and a delayed chamber portion disposed rearward of the front chamber, the top fill tube configured to direct the inflation gas to inflate the front chamber at a faster rate than the delayed chamber portion.

13. An inflatable curtain airbag assembly for use in a vehicle, the inflatable curtain airbag assembly comprising:

an inflator;

an inflatable curtain airbag having a longitudinal orientation to extend along a side of a vehicle, the inflatable curtain airbag comprising;

one or more chambers formed by one or more panels, the one or more chambers to receive inflation gas from the inflator during deployment of the inflatable curtain airbag and to expand from a packaged state to a deployed state, the one or more chambers in the deployed state to be positioned between an occupant of the vehicle and a window of the vehicle in a side-impact collision, the one or more chambers defining an upper edge of the inflatable curtain airbag;

a throat portion configured to be coupled in fluid communication with and receive inflation gas from the inflator;

a top fill tube in fluid communication with the throat portion to receive inflation gas from the throat portion, the top fill tube extending longitudinally along the upper edge formed by the one or more chambers and separated from the upper edge by an intervening space, the upper edge including an attachment area; and

one or more conduits in fluid communication with the top fill tube and the one or more chambers, the one or more conduits to communicate the inflation gas from the top fill tube to the one or more chambers.

14. The inflatable curtain airbag assembly of claim 13, wherein the top fill tube is configured to be rotated about the upper edge of the inflatable curtain airbag to couple one or more mounting tabs to the attachment area.

15. The inflatable curtain airbag assembly of claim 14, wherein the top fill tube is rotated inward toward an inboard side of the inflatable curtain airbag.

16. The inflatable curtain airbag assembly of claim 14, wherein the top fill tube is rotated outward toward an outboard side of the inflatable curtain airbag.

17. The inflatable curtain airbag assembly of claim 13, wherein the top fill tube and the conduit direct inflation gas to vent into the one or more chambers in an area of the one or more chambers that is disposed away from an occupant receiving area of the inflatable curtain airbag.

18. An inflatable curtain airbag for use in a vehicle, the inflatable curtain airbag comprising:

a cushion area including;

an inflatable chamber to receive inflation gas and expand to deploy the inflatable curtain airbag from a packaged state to a deployed state, the cushion area to be positioned, in the deployed state, between an occupant of the vehicle and a window of the vehicle to receive the occupant in a side-impact collision;

a front chamber disposed in a front portion of the inflatable curtain airbag; and

one or more chamber portions disposed rearward of the front chamber;

one or more upper zero-thickness zones defining an upper edge of the cushion area;

a fill tube portion to be in fluid communication with and to direct inflation gas from an inflator, the fill tube portion extending along the one or more upper zero-thickness zones external to the inflatable chamber of the cushion area, and the fill tube portion configured to direct the inflation gas to inflate the front chamber at a faster rate than the one or more chamber portions;

a conduit extending between the fill tube portion and the inflatable chamber of the cushion area to communicate inflation gas from the fill tube portion to the inflatable chamber; and

one or more mounting tabs secured to the one or more upper zero-thickness zones.

19. The inflatable curtain airbag of claim 18, wherein the conduit extends adjacent to and provides fluid communication around the one or more upper zero-thickness zones.

20. The inflatable curtain airbag of claim 18, further comprising a throat portion to be in fluid communication with and receive inflation gas from the inflator, wherein the fill tube portion receives inflation gas from the throat portion, and wherein the fill tube portion is rotated inward toward an inboard side of the cushion area.

21. The inflatable curtain airbag of claim 18, further comprising a throat portion to be in fluid communication with and receive inflation gas from the inflator, wherein the fill tube portion receives inflation gas from the throat portion, and wherein the fill tube portion is rotated outward toward an outboard side of the cushion area.

22. The inflatable curtain airbag of claim 18, wherein the fill tube portion and the conduit direct inflation gas to vent into the inflatable chamber in an area of the inflatable chamber disposed away from an occupant receiving area of the cushion area of the inflatable curtain airbag.