Firing fraction management in skip fire engine control

• US 9,964,051 B2
• Filed: 11/21/2016
• Issued: 05/08/2018
• Est. Priority Date: 10/17/2011
• Status: Active Grant

• Current Assignee: Tula Technology, Incorporated
• Original Assignee: Tula Technology, Incorporated
• Inventors: Pirjaberi, Mohammad R., Tripathi, Adya S., Serrano, Louis J.
• Primary Examiner(s): MOULIS, THOMAS N
• Application Number:
  US15/357,398
• Publication Number:
  US 20170067401A1
• Time in Patent Office: 533 Days
• Field of Search: 123481, 123488-490, 701101-102
• CPC Class Codes: F02D 13/06 Cutting-out cylinders
• CPC Class Codes: F02D 17/02 Cutting-out cutting-out engines in multiple engine arrangements F02D25/04
• CPC Class Codes: F02D 2041/286 comprising means for signal processing
• CPC Class Codes: F02D 2200/101 Engine speed
• CPC Class Codes: F02D 37/02 one of the functions being ignition
• CPC Class Codes: F02D 41/0087 Selective cylinder activation, i.e. partial cylinder operation deceleration cut-off F02D41/123

Abstract

In various described embodiments skip fire control is used to deliver a desired engine output. A controller determines a skip fire firing fraction and (as appropriate) associated engine settings that are suitable for delivering a requested output. In one aspect, the skip fire controller is arranged to select a base firing fraction that has a repeating firing cycle length that will repeat at least a designated number of times per second at the current engine speed. Such an arrangement can be helpful in reducing the occurrence of undesirable vibrations.

Claims

1. A engine controller suitable for directing operation of an engine in a skip fire manner, the engine controller comprising:

a firing fraction determining unit arranged to determine an operational firing fraction and associated engine settings for delivering a desired engine output, wherein the firing fraction determining unit is arranged to select the operational firing fraction from a set of available firing fractions; and

a firing controller arranged to direct firings in a skip fire manner that delivers the selected operational firing fraction, wherein the firing controller includes an accumulator that helps smooth transitions between different firing fractions; and

wherein all of the firing fractions in the set of available firing fractions other than a firing fraction of one, are simple fractions having an integer denominator of no more than 15.

2. An engine controller as recited in claim 1 suitable for use with an engine having a plurality of working chambers, each working chamber having at least one associated intake valve and at least one associated exhaust valve, wherein:

for each skipped working cycle, the engine controller is arranged to cause at least one of the associated intake and exhaust valves to not open during skipped working cycles to thereby prevent pumping air through the associated working chamber during the skipped working cycle.

3. An engine controller as recited in claim 1 wherein the firing fraction determining unit is arranged to update the operational firing fraction on a working cycle by working cycle basis.

4. A skip fire engine controller as recited in claim 1 wherein the firing controller includes or functions substantially equivalently to a first order sigma delta converter.

5. A skip fire engine controller as recited in claim 1 wherein hysteresis is applied by the firing fraction determining unit in the determination of the operational firing fraction to help reduce the probability of rapid fluctuations back and forth between operational firing fractions.

6. A skip fire engine controller as recited in claim 5 wherein the hysteresis is applied to at least one of a torque request and a sensed engine speed used in the determination of the operational firing fraction.

7. A skip fire engine controller as recited in claim 1 wherein the skip fire engine controller is further arranged to cause the adjustment of at least one selected engine control parameter during skip fire operation of the engine such that the engine outputs the desired output at the operational firing fraction.

8. A skip fire engine controller as recited in claim 1 wherein the firing fraction determining unit includes a multi-dimensional lookup table that identifies firing fractions that are suitable for use as the selected operational firing fraction and wherein a first index to the lookup table is one of requested output and requested firing fraction and a second index for the lookup table is engine speed.

9. A skip fire engine controller as recited in claim 8 wherein an additional index to the lookup table is transmission gear.

10. A skip fire engine controller as recited in claim 1 wherein the firing fraction determining unit includes a multi-dimensional lookup table that identifies firing fractions that are suitable for use as the selected operational firing fraction and wherein a first index to the lookup table is one of requested output and requested firing fraction and a second index for the lookup table is transmission gear.

11. A skip fire controller as recited in claim 1 further comprising:

a transition unit that receives the operational firing fraction from the firing fraction determining unit and outputs a commanded firing fraction to the firing controller, wherein the transition unit is arranged to spread changes in the operational firing fraction over multiple firing opportunities, whereby during transition, the commanded firing fraction input to the firing controller may have a value that is different than any of the set of available firing fractions.

12. A engine controller suitable for directing operation of an engine in a skip fire manner, the engine controller comprising:

a firing fraction determining unit arranged to determine a desired operational firing fraction, wherein the firing fraction determining unit is arranged to select the desired operational firing fraction from a set of available firing fractions;

a firing controller arranged to receive a commanded firing fraction and to direct firings in a skip fire manner that delivers the commanded firing fraction; and

a transition unit that receives the desired operational firing fraction from the firing fraction determining unit and outputs the commanded firing fraction to the firing controller, wherein the transition unit is arranged to spread changes in the desired operational firing fraction over multiple firing opportunities, whereby during transition, the input to the firing fraction controller may have a value that is different than any of the predetermined set of firing fractions.

13. An engine controller as recited in claim 12 suitable for use with an engine having a plurality of working chambers, each working chamber having at least one associated intake valve and at least one associated exhaust valve, wherein:

for each skipped working cycle, the engine controller is arranged to cause at least one of the associated intake and exhaust valves to not open during skipped working cycles to thereby prevent pumping air through the associated working chamber during the skipped working cycle.

14. An engine controller as recited in claim 12 wherein the firing fraction determining unit is arranged to update the operational firing fraction on a working cycle by working cycle basis.

15. A skip fire engine controller as recited in claim 12 wherein the firing controller includes or functions substantially equivalently to a first order sigma delta converter.

16. A skip fire engine controller as recited in claim 12 wherein hysteresis is applied by the firing fraction determining unit in the determination of the operational firing fraction to help reduce the probability of rapid fluctuations back and forth between operational firing fractions.

17. A skip fire engine controller as recited in claim 12 wherein the skip fire engine controller is further arranged to cause the adjustment of at least one selected engine control parameter during skip fire operation of the engine such that the engine outputs the desired output at the commanded firing fraction.

18. A skip fire engine controller as recited in claim 12 wherein the firing fraction determining unit includes a multi-dimensional lookup table that identifies firing fractions that are suitable for use as the selected operational firing fraction.

19. A engine controller suitable for directing operation of an engine having a plurality of working chambers in a skip fire manner, the engine controller comprising:

a firing fraction determining unit arranged to determine an operational firing fraction and associated engine settings for delivering a desired engine output, wherein the firing fraction determining unit is arranged to select the operational firing fraction from a set of available firing fractions, and wherein at least one of the available firing fractions is a variable displacement firing fraction, the variable displacement firing fraction having an equivalent simple fraction having a denominator equal to the number of working chambers in the engine and at least another one of the available firing fractions does not have any equivalent simple fraction having a denominator equal to the number of working chambers; and

a firing controller arranged to (i) sometimes direct firings in variable displacement mode in which a first fixed subset of the available working chambers are always fired each engine cycle and all other of the available working chambers are always skipped each engine cycle while operating in the variable displacement mode, and (ii) sometimes direct firings in a skip fire mode in which selected cylinders are sometimes skipped and sometimes fired while operating in the skip fire mode; and

wherein the firing controller includes an accumulator that helps smooth transitions between different operational firing fractions.

20. A engine controller suitable for directing operation of an engine in a skip fire manner, the engine controller comprising:

a firing fraction determining unit arranged to determine an operational firing fraction and associated engine settings for delivering a desired engine output, wherein the firing fraction determining unit is arranged to select the operational firing fraction from a set of available firing fractions;

a firing controller arranged to direct firings in a skip fire manner that delivers the selected operational firing fraction; and

wherein the firing fraction determining unit is arranged to update the operational firing fraction on a working cycle by working cycle basis and the firing controller is arranged to make firing decisions on a working cycle by working cycle basis.

21. An engine controller as recited in claim 20 suitable for use with an engine having a plurality of working chambers, each working chamber having at least one associated intake valve and at least one associated exhaust valve, wherein:

the firing controller includes an accumulator that helps smooth transitions between different operational firing fractions; and

for each skipped working cycle, the engine controller is arranged to cause at least one of the associated intake and exhaust valves to not open during the skipped working cycle to thereby prevent pumping air through the associated working chamber during the skipped working cycle.

22. A method of managing transitions between firing fractions during skip fire operation of an engine using a firing controller arranged to direct firings in a skip fire manner, the method comprising:

while the engine is operating in a skip fire manner at a first firing fraction selected from an available set of firing fractions, determining a desired second firing fraction from the set of available firing fractions that is different than the first firing fraction;

tracking a portion of a firing that has been requested but not yet directed by the firing controller; and

directing the firing controller to change from the first firing fraction to the second firing fraction, wherein a value stored in the accumulator affects a phase at which the second firing fraction is entered.

23. A method as recited in claim 22 wherein a commanded firing fraction provided to the firing controller is filtered so that commanded changes are spread over multiple firing opportunities, whereby during transition, the input to the firing fraction controller may have a value that is different than any of the firing fractions in the available set of firing fractions.

24. A method as recited in claim 22 wherein all of the firing fractions in the set of available firing fractions other than a firing fraction of one are simple fractions and none of the firing fractions in the set of available firing fractions has a denominator greater than 15.

25. A method as recited in claim 22 wherein the operational firing fraction is updated on a working cycle by working cycle basis and the firing controller is arranged to make firing decisions on a working cycle by working cycle basis.

26. A method as recited in claim 22 wherein for each skipped working cycle, at least one of an associated intake valve and an associated exhaust valve is not opened to thereby prevent pumping air through an associated working chamber during the skipped working cycle.

27. A method as recited in claim 22 wherein first order sigma delta conversion is used to make the firing decisions.

28. A method as recited in claim 22 wherein the determination of the second firing fraction is based in part on at least one of a torque request and a sensed engine speed and hysteresis is used on the at least one of the torque request and sensed engine speed to help reduce the probability of rapid fluctuations back and forth between operational firing fractions.

29. A method as recited in claim 22 wherein the second firing fraction is determined using a multi-dimensional lookup table that identifies firing fractions that are suitable for use as the selected firing fraction and wherein a first index to the lookup table is one of requested output and requested firing fraction and a second index for the lookup table is engine speed.

30. A method as recited in claim 29 wherein an additional index to the lookup table is transmission gear.

32. A method as recited in claim 22 wherein a commanded firing fraction provided to the firing controller is filtered so that commanded changes are spread over multiple firing opportunities, whereby during transition, the input to the firing fraction controller may have a value that is different than any of the predetermined set of available firing fractions.

31. A method of managing transitions between firing fractions during skip fire operation of an engine using a firing controller arranged to direct firings in a skip fire manner that delivers an operational firing fraction selected from a set of available firing fractions, the firing controller being arranged to track a portion of a firing that has been requested but not yet directed by the firing controller to thereby help manage transitions between different commanded firing fractions, the method comprising:

while the engine is operating in a skip fire manner at a first firing fraction, determining a desired second operational firing fraction that is different than the first firing fraction;

directing the firing controller to change from the first firing fraction to the second firing fraction, wherein the command to change from the first firing fraction to the second firing fraction is spread over multiple firing opportunities; and

wherein all of the firing fractions in the set of available firing fractions other than a firing fraction of one are simple fractions and none of the firing fractions in the set of available firing fractions has a denominator greater than 15.