Extended life battery

• US 9,966,780 B2
• Filed: 03/25/2013
• Issued: 05/08/2018
• Est. Priority Date: 03/25/2012
• Status: Active Grant

• Current Assignee: Gbatteries Energy Canada Inc.
• Original Assignee: Gbatteries Energy Canada Inc.
• Inventors: Sherstyuk, Tymofiy, Sherstyuk, Mykola
• Primary Examiner(s): Fantu, Yalkew
• Application Number:
  US14/386,889
• Publication Number:
  US 20150048796A1
• Time in Patent Office: 1,870 Days
• Field of Search: 320129
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 16/00 Structural combinations of different types of electrochemical generators
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Methods and apparatuses are described for use in preserving and/or recovering the lifetime and charge storage capacity of batteries. The methods include pulse charging, energy juggling, energy leveling, all resulting in extended battery life. Methods of storing batteries for maintaining their capacity at their nominal level for extended periods of time are also presented.

Claims

1. A method in a battery system comprising a plurality of battery cores, the method comprising:

receiving a pulse sequence of two or more pulses; and

transferring energy from at least a first battery core of the battery system to at least a second battery core of the battery system in accordance with the pulse sequence and only when the first and second battery cores are not supplying power to an external load, wherein at least one parameter of the pulse sequence is determined based on at least one parameter of the first battery core and/or the second battery core, including;

a charging current, a discharging current, a cell voltage, an internal impedance, and a number of charge/discharge cycles.

2. The method of claim 1, wherein the at least one parameter of the pulse sequence is selected from a group consisting of:

a duration of at least one of the pulses, a shape of at least one of the pulses, and a spacing between at least a pair of the pulses.

3. The method of claim 1, further comprising obtaining a measurement of at least one parameter of the battery system, and wherein the at least one parameter of the pulse sequence is based on the measurement.

4. The method of claim 3, wherein the measurement is obtained in real-time.

5. The method of claim 1, wherein a pulse in the pulse sequence is preceded or followed by another pulse of reverse polarity.

6. The method of claim 1, wherein the energy transfer occurs periodically or at random intervals.

7. The method of claim 1, further comprising transferring energy from the first battery core to the second battery core while other battery cores in the battery system are being charged or supplying power to the external load.

8. The method of claim 1, wherein the energy transfer is between a first group of battery cores in the battery system, which comprises the first battery core, and a second group of battery cores in the battery system, which comprises the second battery core.

9. The method of claim 1, wherein the energy transfer is between a first group of battery cores in the battery system, which comprises the first battery core, and a combination of a second group of battery cores in the battery system, which comprises the second battery core and a passive energy storage device.

10. The method of claim 9, wherein the passive energy storage device is internal to the battery system.

11. The method of claim 1, wherein the energy transfer occurs for each of the plurality of battery cores during a respective time slot.

12. The method of claim 11, wherein a duration of the respective time slot is dependent on at least one of:

a state of the corresponding battery core, an energy demand of the external load, at least one static parameter of the battery system, and at least one operational parameter of the battery system.

13. The method of claim 1, wherein the battery system is operatively associated with a plurality of switches, and wherein the plurality of switches are operable to reconfigure the plurality of battery cores of the battery system into different configurations of connected battery cores, including series-connected battery cores, parallel-connected battery cores, and combinations of series-connected and parallel-connected battery cores.

14. The method of claim 13, further comprising selecting a given configuration of the connected battery cores based on the external load.

15. The method of claim 13, wherein the plurality of battery cores of the battery system discharge into the external load, individually or in groups of battery cores according to a pre-established rotation pattern.

16. The method of claim 13, further comprising transferring energy to a given configuration of the connected battery cores depending on a battery charger applied to the battery system.

17. The method of claim 1, wherein the second battery core is maintained around a vacation level charge when the second battery core is not being used to supply power to the external load, and wherein the vacation level charge is a level of charge at which a battery core may be safely stored for a long period without significant degradation in its capacity.

23. The method of claim 1, wherein energy stored in the first battery core is less than energy stored in the second battery core.

18. A battery system, comprising:

one or more battery cores; and

a controller system operative to;

receive a pulse sequence of two or more pulses; and

transfer energy from at least a first battery core of the battery system to at least a second battery core of the battery system in accordance with the pulse sequence and only when the first and second battery cores are not supplying power to an external load, wherein at least one parameter of the pulse sequence is determined based on at least one parameter of the first battery core and/or the second battery core, including;

a charging current, a discharging current, a cell voltage, an internal impedance, and a number of charge/discharge cycles.

19. The battery system of claim 18, further comprising one or more sensors communicatively coupled to the controller system, wherein the one or more sensors are configured to obtain a real-time measurement of at least one parameter of the battery system, and wherein the at least one parameter of the pulse sequence is based on the measurement.

20. The battery system of claim 18, further comprising a plurality of switches communicatively coupled to associated drive circuitry within the controller system, wherein the plurality of switches are operable to reconfigure the one or more battery cores of the battery system into different configurations of connected battery cores to transfer energy between the one or more battery cores, including series-connected battery cores, parallel-connected battery cores, and combinations of series-connected and parallel-connected battery cores.

21. The battery system of claim 20, wherein a configuration of the connected battery cores of the battery system is based on at least one of a pre-established rotation pattern, the external load, and a battery charger applied to the battery system.

24. The battery system of claim 18, wherein energy stored in the first battery core is less than energy stored in the second battery core.

22. A controller system for a battery system comprising one or more battery cores, the controller system comprising:

a memory having stored thereon processing instructions; and

a processing unit to process the processing instructions to;

receive a pulse sequence of two or more pulses; and

transfer energy from at least a first battery core of the battery system to at least a second battery core of the battery system in accordance with the pulse sequence and only when the first and second battery cores are not supplying power to an external load, wherein at least one parameter of the pulse sequence is determined based on at least one parameter of the first battery core and/or the second battery core, including;

a charging current, a discharging current, a cell voltage, an internal impedance, and a number of charge/discharge cycles.

25. The controller system of claim 22, wherein energy stored in the first battery core is less than energy stored in the second battery core.

26. A method in a battery system comprising a plurality of cores, the method comprising:

receiving a pulse sequence of two or more pulses; and

transferring energy in accordance with the pulse sequence from a first battery core of the battery system to a second battery core of the battery system that has more energy stored therein than in the first battery core, the transferring occurring only when both the first battery core and the second battery core are not supplying power to an external load or being charged.