Systems and methods for enhanced efficiency auxiliary power supply module

• US 9,966,848 B2
• Filed: 12/28/2016
• Issued: 05/08/2018
• Est. Priority Date: 09/02/2009
• Status: Active Grant

• Current Assignee: Tigo Energy, Inc
• Original Assignee: Tigo Energy, Inc
• Inventors: Avrutsky, Mordechay
• Primary Examiner(s): GBLENDE, JEFFREY A
• Application Number:
  US15/392,960
• Publication Number:
  US 20170110966A1
• Time in Patent Office: 496 Days
• Field of Search: None
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/008 Plural converter units for generating at two or more independent and non-parallel outputs, e.g. systems with plural point of load switching regulators
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 1/36 Means for starting or stopping converters
• CPC Class Codes: H02M 3/07 using capacitors charged and discharged alternately by semiconductor devices with control electrode , e.g. charge pumps
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers

Abstract

Provided is a power supply for use in a solar electric production system, including: a first stage having an input connected to a voltage from a photovoltaic panel and an output providing a first voltage different from the voltage from the photovoltaic panel; and a second stage connected to the output of the first stage, the second stage supplying power at a second voltage to a micro-controller, where the output of the first stage is turned on and stable for a period of time before the second stage is turned on to supply the power at the second voltage to the micro-controller.

Claims

1. An apparatus, comprising:

a first stage power converter to generate a first output from a direct current input;

a second stage power converter connected to the first stage power converter to convert the first output to a second output;

a micro-controller;

a power absorption circuit; and

a control circuit coupled with the first stage power converter and the second stage power converter, the control circuit powered by the first output to control the second stage power converter, wherein;

when the second stage power converter is in a first mode of not providing the second output to power the micro-controller, the control circuit monitors a voltage of the first output powering the power absorption circuit and signals the second stage power converter to remain in the first mode during a time period in which the voltage is below a threshold; and

when the voltage is above the threshold, the control circuit signals the second stage power converter to enter a second mode of providing the second output to power the micro-controller.

2. The apparatus of claim 1, wherein the power absorption circuit comprises a capacitor coupled to the first output.

3. The apparatus of claim 2, wherein the voltage above the threshold allows the capacitor to power the second stage to operate the micro-controller for at least a predetermined period of time in absence of power input from the first stage during the predetermined period of time.

4. The apparatus of claim 1, wherein the power absorption circuit comprises a switchable load.

5. The apparatus of claim 4, wherein the control circuit signals the switchable load to be in a first state to consume the first output when the second stage power converter is in the first mode and to be in a second state not to consume the first output when the voltage is above the threshold.

6. The apparatus of claim 5, wherein, when the switchable load is in the second state, the voltage above the threshold is sufficient to power the second state to operate the micro-controller for at least a predetermined period of time during which the direct current input to the first stage power converter has diminishing power.

7. The apparatus of claim 5, wherein the switchable load comprises:

a resistive device; and

a switching device connected to the resistive device, wherein the switching device is turned on in the first state to connect the resistive device to the first output and turned off in the second state to disconnect the resistive device from the first output.

8. The apparatus of claim 5, wherein the control circuit delays a first signal instructing the switching device to change from the first state to the second state to generate a second delayed signal that instructs the second stage to change from the first mode to the second mode.

9. The apparatus of claim 8, wherein the control circuit comprises:

a hysteresis amplifier coupled to the first output to generate the first signal; and

a delay circuit coupled to the first signal to generate the second delayed signal.

10. A method to supply power, the method comprising:

providing a first stage power converter to generate a first output from a direct current input, wherein the first stage power converter is coupled to a power absorption circuit;

providing a second stage power converter connected to the first stage power converter to convert the first output to a second output, wherein the second stage power converter is coupled to a micro-controller;

powering, by the first output, a control circuit that is coupled with the first stage power converter and the second stage power converter; and

controlling, by the control circuit powered by the first output, the second stage power converter, by;

when the second stage power converter is in a first mode of not providing the second output to power the micro-controller, monitoring a voltage of the first output powering the power absorption circuit and signaling the second stage power converter to remain in the first mode during a time period in which the voltage is below a threshold; and

when the voltage is above the threshold, signaling the second stage power converter to enter a second mode of providing the second output to power the micro-controller.

11. The method of claim 10, further comprising:

providing, in the power absorption circuit, a capacitor coupled to the first output.

12. The method of claim 11, wherein the voltage above the threshold allows the capacitor to power the second stage to operate the micro-controller for at least a predetermined period of time in absence of power input from the first stage during the predetermined period of time.

13. The method of claim 10, further comprising:

providing, in the power absorption circuit, a switchable load.

14. The method of claim 13, wherein the control circuit signals the switchable load to be in a first state to consume the first output when the second stage power converter is in the first mode and to be in a second state not to consume the first output when the voltage is above the threshold.

15. The method of claim 14, wherein, when the switchable load is in the second state, the voltage above the threshold is sufficient to power the second state to operate the micro-controller for at least a predetermined period of time during which the direct current input to the first stage power converter has diminishing power.

16. The method of claim 14, further comprising:

providing, in the switchable load;

a resistive device; and

a switching device connected to the resistive device, wherein the switching device is turned on in the first state to connect the resistive device to the first output and turned off in the second state to disconnect the resistive device from the first output.

17. The method of claim 14, further comprising:

delaying, by the control circuit, a first signal instructing the switching device to change from the first state to the second state to generate a second delayed signal that instructs the second stage to change from the first mode to the second mode.

18. The method of claim 17, further comprising:

providing, in the control circuit, a hysteresis amplifier coupled to the first output to generate the first signal; and

providing a delay circuit coupled to the first signal to generate the second delayed signal.

19. A power supply for use in a solar electric production system, the power supply comprising:

a first stage power converter having;

an input connected to a first voltage from a photovoltaic panel; and

an output providing a second voltage different from the first voltage from the photovoltaic panel;

a second stage power converter connected to the output of the first stage power converter, the second stage power converter supplying power at a third voltage to a micro-controller of the photovoltaic panel; and

a control circuit coupled to the first stage power converter and the second stage power converter and powered by the output of the first stage power converter, wherein after the first stage power converter is turned on, the control circuit instructs the second stage power converter to;

not supply the power at the third voltage to the micro-controller before a determination that the output of the first stage power converter has been stable for a predetermined period of time; and

supply the power at the third voltage to the micro-controller after the determination that the output of the first stage power converter has been stable for the predetermined period of time.

20. The power supply of claim 19, wherein the first stage power converter is a first step-down converter, and the second stage power converter is a second step-down converter.