Trolling motor and method for controlling a trolling motor

• US 9,966,895 B1
• Filed: 06/14/2017
• Issued: 05/08/2018
• Est. Priority Date: 06/14/2017
• Status: Active Grant

• Current Assignee: Brunswick Corporation
• Original Assignee: Brunswick Corporation
• Inventors: Deuel, Eric S.
• Primary Examiner(s): Leykin, Rita
• Application Number:
  US15/622,441
• Time in Patent Office: 328 Days
• Field of Search: 318139
• CPC Class Codes: H02P 11/04 for controlling dynamo-electric converters having a dc output
• CPC Class Codes: H02P 2201/11 Buck converter, i.e. DC-DC step down converter decreasing the voltage between the supply and the inverter driving the motor
• CPC Class Codes: H02P 27/085 wherein the PWM mode is adapted on the running conditions of the motor, e.g. the switching frequency
• CPC Class Codes: H02P 29/50 Reduction of harmonics
• CPC Class Codes: H02P 7/29 using pulse modulation

Abstract

A method for controlling a trolling motor including a sonar transducer and an electric motor rotating a propeller includes providing a motor controller configured for electrical connection to the electric motor. The motor controller includes a pulse width modulator outputting a PWM signal. A high-side electronic switch is provided between a high-side output of the pulse width modulator and the electric motor and a low-side electronic switch is provided between a low-side output of the pulse width modulator and the electric motor. The electric motor is driven by current transmitted via the high-side electronic switch or the low-side electronic switch in response to the PWM signal. An operating frequency of the PWM signal is selected such that an operating frequency of the sonar transducer is approximately centered between harmonic frequencies of the PWM signal. A spread spectrum switching algorithm reduces a peak noise level of the PWM signal.

Claims

1. A method for controlling a trolling motor including a sonar transducer and an electric motor configured to rotate a propeller of the trolling motor, the method comprising:

providing a motor controller configured for electrical connection to the electric motor, wherein the motor controller includes a pulse width modulator outputting a pulse width modulated (PWM) signal;

providing a high-side electronic switch between a high-side output of the pulse width modulator and the electric motor and a low-side electronic switch between a low-side output of the pulse width modulator and the electric motor;

configuring the electric motor to be driven by current transmitted via one of the high-side electronic switch and the low-side electronic switch in response to the PWM signal;

selecting an operating frequency of the PWM signal such that an operating frequency of the sonar transducer is approximately centered between harmonic frequencies of the PWM signal; and

utilizing a spread spectrum switching algorithm to reduce a peak noise level of the PWM signal.

2. The method of claim 1, further comprising providing a resistor between each of the high-side output and the high-side electronic switch and the low-side output and the low-side electronic switch, respectively.

3. The method of claim 2, further comprising providing a diode in parallel with each resistor between each of the high-side output and the high-side electronic switch and the low-side output and the low-side electronic switch, respectively.

4. The method of claim 3, wherein the high-side output is a high-side gate driver and the high-side electronic switch is a high-side transistor, and the low-side output is a low-side gate driver and the low-side electronic switch is a low-side transistor.

5. The method of claim 4, wherein the PWM signal is synchronous with respect to both the high-side transistor and the low-side transistor.

6. The method of claim 5, wherein the low-side transistor is configured to provide current to the electric motor during an on-time of the PWM signal, and the high-side transistor is configured to provide a low-loss path for circulating current during an off-time of the PWM signal.

7. The method of claim 4, wherein both the high-side and the low-side transistors are N-channel enhancement-mode power MOSFETs.

8. The method of claim 1, further comprising providing for selection of the operating frequency of the PWM signal from a plurality of predetermined PWM operating frequency options.

9. The method of claim 8, further comprising:

storing an input-output map in a memory of the motor controller, the input-output map relating a plurality of sonar transducer operating frequencies to the plurality of predetermined PWM operating frequency options; and

wherein the operating frequency of the PWM signal is selected from the input-output map based on the operating frequency of the sonar transducer.

10. The method of claim 1, further comprising selecting the operating frequency of the PWM signal such that multiple operating frequencies of the sonar transducer are approximately centered between the harmonic frequencies of the PWM signal.

11. The method of claim 1, further comprising utilizing the spread spectrum switching algorithm on a cycle-by-cycle basis.

12. A trolling motor comprising:

an electric motor coupled to and configured to rotate a propeller;

a motor controller electrically connected to the electric motor, the motor controller including a pulse width modulator generating a pulse width modulated (PWM) signal;

a high-side transistor between a high-side gate driver output of the pulse width modulator and the electric motor and a low-side transistor between a low-side gate driver output of the pulse width modulator and the electric motor;

a resistor and a diode in parallel between each of the high-side gate driver output and the high-side transistor and the low-side gate driver output and the low-side transistor, respectively; and

a user input device in signal communication with the motor controller and configured to input a trolling motor speed command to the pulse width modulator;

wherein the pulse width modulator generates the PWM signal in response to the trolling motor speed command, and the motor controller provides current to the electric motor via one of the high-side transistor and the low-side transistor in response to the PWM signal to control a speed of the electric motor.

13. The trolling motor of claim 12, wherein the PWM signal is synchronous with respect to both the high-side transistor and the low-side transistor.

14. The trolling motor of claim 13, wherein the low-side transistor is configured to provide current to the electric motor during an on-time of the PWM signal, and the high-side transistor is configured to provide a low-loss path for circulating current during an off-time of the PWM signal.

15. The trolling motor of claim 14, wherein both the high-side and the low-side transistors are N-channel enhancement-mode power MOSFETs.

16. The trolling motor of claim 12, further comprising a sonar transducer coupled to a lower unit of the trolling motor that holds the propeller, the sonar transducer having an operating frequency;

wherein an operating frequency of the PWM signal is selected such that the operating frequency of the sonar transducer is approximately centered between harmonic frequencies of the PWM signal.

17. The trolling motor of claim 16, wherein the operating frequency of the PWM signal is selected such that multiple operating frequencies of the sonar transducer are approximately centered between the harmonic frequencies of the PWM signal.

18. The trolling motor of claim 16, further comprising:

a memory in the motor controller that stores an input-output map relating a plurality of sonar transducer operating frequencies to a plurality of predetermined PWM operating frequency options;

wherein the motor controller determines the operating frequency of the PWM signal from the input-output map based on the operating frequency of the sonar transducer.

19. The trolling motor of claim 12, wherein the pulse width modulator utilizes a spread spectrum switching algorithm to reduce a peak noise level of the PWM signal.

20. The trolling motor of claim 19, wherein the pulse width modulator utilizes the spread spectrum switching algorithm on a cycle-by-cycle basis.