Electronic control to regulate power for solid-state lighting and methods thereof

• US 9,967,933 B2
• Filed: 07/22/2015
• Issued: 05/08/2018
• Est. Priority Date: 11/17/2008
• Status: Active Grant

• Current Assignee: Express Imaging Systems, LLC
• Original Assignee: Express Imaging Systems, LLC
• Inventors: Reed, William G.
• Primary Examiner(s): A, Minh D
• Application Number:
  US14/806,500
• Publication Number:
  US 20160021713A1
• Time in Patent Office: 1,021 Days
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/46 having LEDs disposed in parallel lines
• CPC Class Codes: H05B 45/48 having LEDs organised in strings and incorporating parallel shunting devices
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

Apparatus and methods to regulate an input power applied to a plurality of light emitters are provided. A regulator device includes a plurality of switches and a control circuit that controls the plurality of switches. The plurality of switches selectively couple respective strings of the light emitters in series to the input power to emit light when deactivated. The control circuit may deactivate a number of the switches to couple the respective light emitters to the input power in response to a sensed operational parameter of the input power. The control circuit may adjust the number of the switches deactivated in response to a change in the sensed operational parameter of the input power. A number of the light emitters may be coupled to the input power regardless of the sensed operational parameter of the input power.

Claims

1. A regulator device to regulate an input power supply that supplies power to a plurality of light emitters, the plurality of light emitters electrically coupled in series between an input power node of the input power supply and a reference node, the regulator device comprising:

a plurality of switches each of which selectively electrically couples a respective number of the light emitters to receive power from the input power supply via the input power node when the switch is deactivated; and

a control circuit electrically coupled to the input power node of the input power supply and controllingly coupled to the plurality of switches, the control circuit senses an operational parameter of the input power supply, the operational parameter comprising an entire voltage value between the input power node of the input power supply and the reference node, the control circuit deactivates a number of the switches to electrically couple the respective light emitters to the input power supply and a first number of the light emitters responsive to the sensed operational parameter of the input power supply, and adjusts the number of the switches deactivated responsive to a change in the sensed operational parameter of the input power supply, where the first number of the light emitters are coupled to the input power supply regardless of the sensed operational parameter of the input power supply.

2. The regulator device of claim 1 wherein the control circuit deactivates a number of the switches to electrically couple the respective light emitters in series to the input power supply to emit light responsive to the sensed operational parameter of the input power supply, and wherein the control circuit adjusts the number of the switches deactivated to adjust the number of light emitters electrically coupled in series to the input power supply responsive to a change in the sensed operational parameter of the input power supply.

3. The regulator device of claim 2 wherein the control circuit senses a current value of the input power supply applied to the number of light emitters electrically coupled in series to the input power supply.

4. The regulator device of claim 1 wherein each of the plurality of switches is electrically coupled to a respective one of the light emitters.

5. The regulator device of claim 1 wherein a first switch of the plurality of switches selectively electrically shorts a first number of the light emitters, wherein a second switch of the plurality of switches selectively electrically shorts a second number of the light emitters, the second number being twice the first number.

6. The regulator device of claim 1 wherein the control circuit adjusts the number of switches deactivated to adjust the number of the respective light emitters electrically coupled in series to the input power supply to achieve a target voltage drop across the total number of light emitters electrically coupled in series to the input power supply responsive to a change in the sensed operational parameter of the input power supply.

7. The regulator device of claim 1 wherein the control circuit adjusts the number of switches deactivated to adjust the number of the respective light emitters electrically coupled in series to the input power supply to achieve a target current value of a current flowing through the total number of light emitters electrically coupled in series to the input power supply responsive to a change in the sensed operational parameter of the input power supply.

8. The regulator device of claim 1 wherein the control circuit includes a microcontroller, the microcontroller activates and deactivates a number of the switches to adjust a total number of the plurality of light emitters electrically coupled in series to the input power supply responsive to the sensed operational parameter of the input power supply.

9. The regulator device of claim 1 wherein the control circuit includes a current sensor which senses a current value of the input power supply, and wherein the current sensor comprises one of a resistive sensor, a Hall-effect sensor, and a sense-coil type sensor.

10. The regulator device of claim 1 wherein the control circuit includes a plurality of pulse width modulation (PWM) modules each of which electrically coupled to drive a respective one of the plurality of switches.

11. The regulator device of claim 10 wherein at least one of the PWM modules drives the respective switch with a pulse stream of increasing duty cycle to activate the respective switch.

12. The regulator device of claim 10 wherein at least one of the PWM modules drives the respective switch with a pulse stream of decreasing duty cycle to deactivate the respective switch.

13. The regulator device of claim 10 wherein the control circuit further includes a triangle wave generator which provides a triangular-wave signal to the PWM modules.

14. The regulator device of claim 1, further comprising:

a voltage regulator which provides a regulated input power to power the control circuit, the voltage regulator electrically coupled to receive power from a base string of light emitters of the plurality of light emitters that is coupled to receive the input power supply.

15. The regulator device of claim 1 wherein the control circuit and the switches are parts of a processor.

16. A method to regulate an input power supply, the input power supply comprising an input power node electrically coupled to a plurality of light emitters, the plurality of light emitters electrically coupled in series between the input power node of the input power supply and a reference node, the method comprising:

sensing an operational parameter of the input power supply, the operational parameter comprising an entire voltage value between the input power node of the input power supply and the reference node;

responsive to sensing the operational parameter, determining a number of light emitters of the plurality of light emitters to be electrically coupled the input power supply via the input power node; and

electrically coupling the number of light emitters of the plurality of light emitters to the input power supply based on the operational parameter of the input power supply, the number of the light emitters coupled to the input power supply being between a value M and a value N where the value N is equal to a total quantity of light emitters in the plurality of light emitters, the value M being a positive number greater than zero but less than the value N.

17. The method of claim 16 wherein sensing the operational parameter of the input power supply comprises sensing a current value and a voltage value of the input power, supply.

18. The method of claim 16 wherein electrically coupling a number of light emitters of the plurality of light emitters to the input power supply based on the operational parameter of the input power supply comprises electrically coupling a number M of the light emitters in series to the input power supply in response to the operational parameter of the input power supply being equal to or less than a threshold value.

19. The method of claim 16 wherein electrically coupling a number of light emitters of the plurality of light emitters to the input power supply based on the operational parameter of the input power supply comprises electrically coupling a number R of the light emitters in series to the input power supply responsive to the sensed operational parameter of the input power supply being equal to or greater than a threshold value, where the number R is a positive number between M and N.

20. The method of claim 16 wherein electrically coupling a number of light emitters of the plurality of light emitters to the input power supply based on the operational parameter of the input power supply comprises varying the number of the light emitters electrically coupled in series to the input power supply to be between the value M and the value N by a variable increment responsive to the sensed operational parameter of the input power supply, the variable increment ranging between 1 and a value equal to N minus M.

21. The method of claim 20 wherein varying the number of the light emitters electrically coupled in series to the input power supply to be between the value M and the value N by a variable increment comprises varying the number of the light emitters electrically coupled in series to the input power supply to be between the value M and the value N by a number of 2 to the P^th power, where P is a positive integer greater than or equal to zero.

22. The method of claim 16 wherein electrically coupling a number of light emitters of the plurality of light emitters to the input power supply based on the operational parameter of the input power supply comprises varying the number of the light emitters electrically coupled in series to the input power supply to be between the value M and the value N by an increment or decrement equal to 1 responsive to the sensed operational parameter of the input power supply being greater than a threshold value.

23. The method of claim 16 wherein electrically coupling a number of light emitters of the plurality of light emitters to the input power supply based on the operational parameter of the input power supply comprises deactivating a number of a plurality of switches to electrically couple a respective number of the light emitters to the input power supply in response to the operational parameter of the input power supply being greater than a threshold value, the respective number of the emitters coupled to the input power supply being between the value M and the value N.

24. The method of claim 16 wherein electrically coupling a number of light emitters of the plurality of light emitters to the input power supply comprises electrically coupling a number of solid-state light emitters of a plurality of solid-state light emitters to the input power supply.

25. The method of claim 16 wherein electrically coupling a number of light emitters of the plurality light emitters to the input power supply comprises electrically coupling a number of light-emitting diodes (LEDs) of a plurality of LEDs to the input power supply.