Footwear with interchangeable sole structure elements

• US 9,968,159 B2
• Filed: 10/20/2015
• Issued: 05/15/2018
• Est. Priority Date: 10/20/2015
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Morrison, Catherine F., Holt, Scott C., James, Dervin A., Ransom, Ty A.
• Primary Examiner(s): Kavanaugh, Ted
• Application Number:
  US14/887,761
• Publication Number:
  US 20170105474A1
• Time in Patent Office: 938 Days
• Field of Search: 36 15
• CPC Class Codes: A43B 13/16 Pieced soles with several layers of different material A43B13/12
• CPC Class Codes: A43B 13/186 Differential cushioning region, e.g. cushioning located under the ball of the foot resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32
• CPC Class Codes: A43B 13/36 Easily-exchangeable soles protecting-soles A43C13/12
• CPC Class Codes: A43B 3/246 characterised by the sole
• CPC Class Codes: A43B 3/34 with electrical or electronic arrangements
• CPC Class Codes: A43B 3/44 with sensors, e.g. for detecting contact or position
• CPC Class Codes: A43B 7/1405 with pads or holes on one or more locations, or having an anatomical or curved form
• CPC Class Codes: A43B 7/1463 with removable pads to allow custom fit
• CPC Class Codes: A43B 7/1464 with adjustable pads to allow custom fit

Abstract

A shoe may comprise an upper and a sole structure that includes a plurality of support elements located in a plantar region. Each of the support elements may be non-destructively removable from and replaceable into the sole structure. The shoe may comprise a plurality of sensors configured to measure force exerted in a footbed region of the article of footwear, as well as a processor communicatively coupled to the sensors. The processor may be configured to receive input indicative of forces measured by the sensors and to transmit data based on that input. Methods utilizing the article may include removing a support element and replacing the removed support element with a replacement support element.

Claims

1. An article of footwear comprising:

an upper; and

a sole structure coupled to the upper and including a plurality of support elements located in a plantar region, the sole structure further including a plurality of elastic retaining bands, wherein each of the support elements is at least partially secured in a corresponding position on the sole structure by a corresponding one of the retaining bands surrounding at least a portion of the support element, and wherein the plurality of support elements includes a medial heel support element located on a medial side of the sole structure in a heel region and a lateral heel support element located on a lateral side of the sole structure in the heel region.

2. The article of footwear of claim 1, wherein each of the support elements is non-destructively removable from and replaceable in the sole structure without passing through an interior void formed at least in part by the upper.

3. The article of footwear of claim 1, wherein each of the retaining bands is configured for expansion to permit removal of the support element corresponding to the retaining band from the position on the sole structure corresponding to the retaining band, and is further configured for contraction to retain the support element corresponding to the retaining band, or a replacement support element, in the position on the sole structure corresponding to the retaining band.

4. The article of footwear of claim 3, wherein

each of the support elements comprises a groove having a floor, a top edge, and a groove wall defined by the floor and the top edge, and

each of the retaining bands rests within and contacts the floor of the groove of the support element corresponding to that retaining band.

5. The article of footwear of claim 1, wherein at least one of the support elements is secured in position on the sole structure by multiple retaining bands.

6. The article of footwear of claim 1, wherein surfaces of the support elements are positioned to be ground contact surfaces when the article is worn.

14. The article of footwear of claim 1, wherein the sole structure further comprises a base, and wherein each of the support elements includes a portion resting within a cavity formed in a bottom side of the base at the position corresponding to the support element.

15. The article of footwear of claim 14, wherein each of the retaining bands extends from a surface of the cavity within which the portion of the support element corresponding to that cavity rests.

16. The article of footwear of claim 1, wherein the sole structure further comprises a base, and wherein each of the retaining bands extends from a surface of the base.

17. The article of footwear of claim 1, wherein each of the support elements is non-destructively removable from and replaceable into the sole structure from an exterior underside of the article.

18. The article of footwear of claim 1, wherein each of the support elements is non-destructively removable from and replaceable into the sole structure while the article is worn on a foot of a wearer.

30. A kit comprising the article of footwear of claim 1, wherein the kit comprises:

at least one additional medial heel support element configured for placement and securing in the position corresponding to the retaining band at least partially securing the medial heel support element; and

at least one additional lateral heel support element configured for placement and securing in the position corresponding to the retaining band at least partially securing the lateral heel support element.

31. The kit of claim 30, wherein

the medial heel support element has a compressibility characteristic different from a compressibility characteristic of the at least one additional medial heel support element, and

the lateral heel support element has a compressibility characteristic different from a compressibility characteristic of the at least one additional lateral heel support element.

32. The kit of claim 30, wherein the sole structure comprises a sole structure base and each of the corresponding positions comprises a cavity formed in the sole structure base.

33. The article of footwear of claim 1, wherein the plurality of support elements includes a medial forefoot support element located on the medial side of the sole structure in a forefoot region and a lateral forefoot support element located on the lateral side of the sole structure in the forefoot region.

34. The article of footwear of claim 33, wherein the plurality of support elements includes a toe forefoot support element located forward of the medial forefoot support element and forward of the lateral forefoot support element.

35. The article of footwear of claim 33, wherein each support element of the plurality abuts at least one other of the support elements of the plurality.

36. The article of footwear of claim 1, wherein each support element of the plurality abuts at least one other of the support elements of the plurality.

7. An article of footwear comprising:

an upper; and

a sole structure coupled to the upper and including a plurality of support elements located in a plantar region, the sole structure further including a plurality of elastic retaining bands, wherein each of the support elements is at least partially secured in a corresponding position on the sole structure by a corresponding one of the retaining bands surrounding at least a portion of the support element, and wherein each support element of the plurality abuts at least one other of the support elements of the plurality.

8. The article of footwear of claim 7, wherein

each of the support elements comprises a groove having a floor, a top edge, and a groove wall defined by the floor and the top edge, and

each of the retaining bands rests within and contacts the floor of the groove of the support element corresponding to that retaining band.

9. The article of footwear of claim 7, wherein surfaces of the support elements are positioned to be ground contact surfaces when the article is worn.

10. The article of footwear of claim 7, wherein the sole structure further comprises a base, and wherein each of the support elements includes a portion resting within a cavity formed in a bottom side of the base at the position corresponding to the support element.

11. The article of footwear of claim 7, wherein the plurality of support elements includes a medial side support element and a lateral side support element.

12. The article of footwear of claim 11, wherein the medial side support element is a medial forefoot support element located on a medial side of the sole structure in a forefoot region, and wherein the lateral side support element is a lateral forefoot support element located on a lateral side of the sole structure in the forefoot region.

13. The article of footwear of claim 12, wherein the plurality of support elements includes a toe forefoot support element located forward of the medial forefoot support element and forward of the lateral forefoot support element, a medial heel support element located on the medial side of the sole structure in a heel region, and a lateral heel support element located on the lateral side of the sole structure in the heel region.

19. An article of footwear comprising:

an upper; and

a sole structure coupled to the upper and including a base having a plurality of positions defined therein, a plurality of support elements respectively corresponding to and located in the positions, and a plurality of elastic retaining bands respectively corresponding to and securing the support elements in the positions, wherein the plurality of positions comprises a medial forefoot position, a lateral forefoot position, and a heel position.

20. The article of footwear of claim 19, wherein each of the support elements is independently and non-destructively removable from and replaceable into the sole structure from an exterior underside of the article.

21. The article of footwear of claim 19, wherein each of the retaining bands is configured for expansion to permit removal of the support element from the position corresponding to the support element, and is further configured for contraction to retain the support element, or a replacement support element, in the position corresponding to the support element.

24. The article of footwear of claim 19, wherein the plurality of support elements comprises one or more heel support elements covering substantially all of a heel region and forming substantially an entire ground contacting surface in the heel region.

25. The article of footwear of claim 24, wherein a portion of the base in a midfoot region is exposed.

22. An article of footwear comprising:

an upper; and

a sole structure coupled to the upper and including a base having a plurality of positions defined therein, a plurality of support elements respectively corresponding to and located in the positions, and a plurality of elastic retaining bands respectively corresponding to and securing the support elements in the positions, wherein the plurality of positions comprises a forefoot position, a medial heel position, and a lateral heel position.

23. The article of footwear of claim 22, wherein the plurality of support elements comprises one or more forefoot support elements covering substantially all of a forefoot region and forming substantially an entire ground contacting surface in the forefoot region.

26. A method of modifying an article of footwear, comprising:

holding the article of footwear, wherein the article of footwear comprises an upper and a sole structure coupled to the upper, wherein the sole structure includes a plurality of support elements located in a plantar region, the sole structure further including a plurality of elastic retaining bands, wherein each of the support elements is at least partially secured in a corresponding position on the sole structure by a corresponding one of the retaining bands surrounding at least a portion of the support element, and wherein the plurality of support elements includes a medial heel support element located on a medial side of the sole structure in a heel region and a lateral heel support element located on a lateral side of the sole structure in the heel region;

removing one of the support elements from the sole structure; and

securing a replacement support element into the position corresponding to the removed support element.

27. The method of claim 26, wherein removing one of the support elements comprises expanding one of the retaining bands out of a groove in that support element, and wherein securing the replacement support element comprises allowing the one of the retaining bands to contract into a groove of the replacement support element.

28. The method of claim 26, wherein the removed support element has a compressibility characteristic that is different from a compressibility characteristic of the replacement support element.

29. The method of claim 26, wherein the removing and securing are performed while the article of footwear is worn on a wearer foot.

37. An article of footwear comprising:

an upper; and

a sole structure coupled to the upper and including a plurality of support elements located in a plantar region, the sole structure further including a plurality of elastic retaining bands, wherein each of the support elements is at least partially secured in a corresponding position on the sole structure by a corresponding one of the retaining bands surrounding at least a portion of the support element, and wherein the plurality of support elements includes a medial forefoot support element located on a medial side of the sole structure in a forefoot region and a lateral forefoot support element located on a lateral side of the sole structure in the forefoot region.

38. The article of footwear of claim 37, wherein

each of the support elements comprises a groove having a floor, a top edge, and a groove wall defined by the floor and the top edge, and

each of the retaining bands rests within and contacts the floor of the groove of the support element corresponding to that retaining band.

39. The article of footwear of claim 37, wherein surfaces of the support elements are positioned to be ground contact surfaces when the article is worn.

40. The article of footwear of claim 37, wherein the sole structure further comprises a base, and wherein each of the support elements includes a portion resting within a cavity formed in a bottom side of the base at the position corresponding to the support element.