Battery changing system and method

• US 9,969,283 B2
• Filed: 09/05/2014
• Issued: 05/15/2018
• Est. Priority Date: 09/10/2013
• Status: Active Grant

• Current Assignee: GE Global Sourcing LLC (Westinghouse Air Brake Technologies Corporation)
• Original Assignee: General Electric Company
• Inventors: Deahl, Paul, Brumfield, Derek
• Primary Examiner(s): Myers, Glenn F
• Application Number:
  US14/478,232
• Publication Number:
  US 20150071747A1
• Time in Patent Office: 1,348 Days
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 2001/0416 Arrangement in the rear part of the vehicle
• CPC Class Codes: B60K 2001/0477 from the back
• CPC Class Codes: B60K 2001/0494 with arrangements for sliding
• CPC Class Codes: B60L 2200/40 Working vehicles
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: E21F 13/025 Shuttle cars
• CPC Class Codes: Y02P 90/60 Electric or hybrid propulsion means for production processes
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A battery changing system includes a grasping assembly and an actuation assembly. The grasping assembly is configured to be disposed onboard a vehicle and to engage a battery box having one or more batteries disposed therein. The actuation assembly is configured to move the grasping assembly away from the vehicle toward the battery box. The actuation assembly also is configured to move the grasping assembly into engagement with a securing assembly of the battery box. The actuation assembly is configured to move the grasping assembly back toward the vehicle while the grasping assembly engages the securing assembly of the battery box to lift the battery box onto the vehicle.

Claims

1. A system comprising:

a grasping assembly configured to be disposed onboard a vehicle and to engage a securing assembly that protrudes outward from a single, common, planar first side of an outer housing of a battery box having one or more batteries disposed therein, the outer housing having the first side that faces the grasping assembly and that is a closest portion of the outer housing to the grasping assembly, the outer housing also including a second side that is opposite of the first side; and

an actuation assembly configured to move the grasping assembly away from the vehicle toward the battery box, the actuation assembly configured to move the grasping assembly into engagement with the securing assembly of the battery box without the grasping assembly extending into an interior of the outer housing of the battery box between the opposite first and second sides of the outer housing, without the grasping assembly engaging a side of the battery box other than the securing assembly on the first side, and without the grasping assembly extending beyond the first side of the housing of the battery box toward the opposite second side of the housing of the battery box, wherein the actuation assembly is configured to move the grasping assembly back toward the vehicle while the grasping assembly engages the securing assembly of the battery box to lift the battery box onto the vehicle.

2. The system of claim 1, wherein the vehicle on which the grasping assembly is configured to be disposed onboard is a load-haul-dump (LHD) mining vehicle, and wherein the actuation assembly is configured to lift the battery box off a surface and onto the LHD mining vehicle to power the LHD mining vehicle using the one or more batteries of the battery box.

3. The system of claim 1, wherein the grasping assembly includes one or more fingers that protrude from a body of the grasping assembly and shaped to engage one or more pins of the securing assembly of the battery box that are outside of the first and second sides of the outer housing of the battery box to engage the battery box.

4. The system of claim 3, wherein the one or more fingers are curved upward and include one or more nooks shaped to receive the one or more pins of the battery box during lifting of the battery box.

5. The system of claim 1, wherein the grasping assembly includes a receiving gap shaped and positioned to receive a protruding tongue of the securing assembly of the battery box outside of the first and second sides of the outer housing of the battery box during lifting of the battery box.

6. The system of claim 1, wherein the actuation assembly includes an extendable device configured to change in length, the extendable device configured to increase in length to extend the grasping assembly to the battery box, the extendable device configured to decrease in length to cause the grasping assembly to engage and lift the battery box to the vehicle.

7. The system of claim 6, wherein the grasping assembly is coupled to the actuation assembly at one or more pivot couplings configured to cause the grasping assembly to tilt relative to the vehicle and the battery box during one or more of lowering of the grasping assembly toward the battery box or lifting of the grasping assembly and the battery box toward the vehicle.

8. The system of claim 1, wherein the grasping assembly is configured to grasp multiple, different components of the securing assembly that are all disposed on the first side of the outer housing that faces the vehicle frame to lift the battery box.

9. A system comprising:

one or more extendable devices configured to be disposed onboard a vehicle and to change length; and

a grasping assembly configured to be disposed onboard the vehicle and to be coupled with the one or more extendable devices, the grasping assembly including one or more protrusions configured to engage a securing assembly that protrudes outward from a planar first side of an outer housing of a battery box that is disposed off-board of the vehicle and that includes one or more batteries disposed therein, the outer housing including the first side that faces the grasping assembly and that is a closest portion of the outer housing to the grasping assembly, the outer housing also including a second side that is opposite of the first side,

wherein the one or more extendable devices are configured to increase in length to extend the grasping assembly away from the vehicle and to lower the grasping assembly below at least a portion of the battery box, the one or more extendable devices also configured to decrease in length to cause the one or more protrusions of the grasping assembly to engage the battery box, to lift the battery box, and to move the battery box onboard the vehicle without the grasping assembly extending into the outer housing of the battery box between the opposite first and second sides of the outer housing, without the grasping assembly engaging a side of the battery box other than the first side, and without the grasping assembly extending beyond the first side of the housing toward the opposite second side of the housing.

10. The system of claim 9, wherein the one or more extendable devices include hydraulic cylinders.

11. The system of claim 9, wherein the one or more protrusions of the grasping assembly include one or more upwardly curved fingers.

12. The system of claim 9, wherein the grasping assembly includes a receiving gap configured to receive a protruding tongue of the securing assembly of the battery box outside of the first and second sides of the outer housing of the battery box during lifting of the battery box to the vehicle.

13. The system of claim 9, wherein the grasping assembly is configured to be coupled with the one or more extendable devices by one or more pivot couplings, the grasping assembly configured to pivot about the one or more pivot couplings during lengthening of the one or more extendable devices to cause the grasping assembly to tilt downward toward the battery box.

14. The system of claim 9, wherein the grasping assembly is configured to be coupled with the one or more extendable devices by one or more pivot couplings, the grasping assembly configured to pivot about the one or more pivot couplings during shortening of the one or more extendable devices to cause the grasping assembly to tilt upward toward the vehicle.

15. The system of claim 9, wherein the grasping assembly is configured to grasp multiple, different components of the securing assembly that are all disposed on the first side of the outer housing that faces the vehicle frame to lift the battery box.

16. A vehicle comprising:

a vehicle frame comprising at least first and second sub-frame assemblies connected with each other;

a haulage assembly coupled with the first sub-frame assembly, the haulage assembly configured to pick up and transport material; and

a battery changing system coupled with the second sub-frame assembly, the battery changing system configured to extend from the vehicle frame and lower to a battery box comprising one or more batteries disposed off-board the vehicle frame, the battery changing system configured to grasp a securing assembly disposed outside of and on a single planar first side of an outer housing of the battery box that faces the vehicle frame and lift the battery box onto the vehicle frame without grasping another side of the outer housing and without extending beyond the first side of the outer housing toward an opposite second side of the outer housing, the first side of the outer housing being a closest portion of the outer housing to the vehicle frame.

17. The vehicle of claim 16, wherein the vehicle frame is an articulated frame having the at least first and second sub-frame assemblies coupled with each other by a hinge assembly.

18. The vehicle of claim 16, wherein the battery changing system includes a grasping assembly having one or more protrusions configured to engage the battery box outside of the first and second sides of the outer housing during lifting of the battery box onto the vehicle frame.

19. The vehicle of claim 18, wherein the one or more protrusions of the grasping assembly include one or more upwardly curved fingers configured to engage the battery box outside of the first and second sides of the outer housing.

20. The vehicle of claim 16, wherein the battery changing system is configured to grasp multiple, different components of the securing assembly that are all disposed on the single first side of the outer housing that faces the vehicle frame to lift the battery box.