High frequency silencer for an air induction system

• US 9,970,351 B2
• Filed: 11/18/2014
• Issued: 05/15/2018
• Est. Priority Date: 11/19/2013
• Status: Active Grant

• Current Assignee: Cummins Filtration IP Inc. (Cummins Incorporated)
• Original Assignee: Cummins Filtration IP Inc. (Cummins Incorporated)
• Inventors: Zuroski, Michael T., Hayes, Paul A.
• Primary Examiner(s): Low, Lindsay
• Assistant Examiner(s): Bailey, John
• Application Number:
  US15/036,949
• Publication Number:
  US 20160258355A1
• Time in Patent Office: 1,274 Days
• Field of Search: 12318426, 12318451, 12318453, 12318455, 123434, 123198 E, 181204, 181205, 181214, 181222, 181229, 181252, 181256, 181293, 137 151, 23926513, 415119, 553853, 261107, 298894, 219532, 96380, 96383, 96387
• CPC Class Codes: B01D 46/4236 Reducing noise or vibration emissions
• CPC Class Codes: F02B 77/13 Acoustic insulation
• CPC Class Codes: F02C 7/045 having provisions for noise suppression
• CPC Class Codes: F02M 35/024 using filters, e.g. moistened F02M35/026 takes precedence; cleaning of the filtering material F02M35/08
• CPC Class Codes: F02M 35/02458 consisting of multiple layers, e.g. coarse and fine filters; Coatings; Impregnations; Wet or moistened filter elements
• CPC Class Codes: F02M 35/02466 Meshes; Grids; Perforated plates
• CPC Class Codes: F02M 35/02491 Flat filter elements, e.g. rectangular
• CPC Class Codes: F02M 35/1272 using absorbing, damping, insulating or reflecting materials, e.g. porous foams, fibres, rubbers, fabrics, coatings or membranes
• CPC Class Codes: F02M 35/14 Combined air cleaners and silencers
• CPC Class Codes: F05D 2220/40 in turbochargers

Abstract

A filter assembly including a filter media sized for positioning within an air induction system, the filter media possessing a first side and a second side substantially opposite the first side. The filter assembly includes a layer of sound absorbing foam positioned adjacent one of the first side of the filter media and the second side of the filter media, the sound absorbing foam including a plurality of perforations therein, the plurality of perforations permitting air to flow through the filter media and the layer of sound absorbing foam.

Claims

1. A filter assembly, comprising:

a filter media sized for positioning within an air induction system, the filter media possessing a first side and a second side substantially opposite the first side; and

a layer of sound absorbing foam positioned adjacent one of the first side of the filter media and the second side of the filter media, the sound absorbing foam including a plurality of perforations therein, the plurality of perforations permitting air to flow through the filter media and the layer of sound absorbing foam, the plurality of perforations covering approximately 35 to 50 percent of a face of the layer of sound absorbing foam.

2. The filter assembly of claim 1, wherein the plurality of perforations are each approximately one inch in diameter.

3. The filter assembly of claim 1, wherein the plurality of perforations are each approximately three quarters of an inch in diameter.

4. The filter assembly of claim 1, wherein the layer of sound absorbing foam is perforated such that the perforations cover approximately 40 to 50 percent of the face of the layer of sound absorbing foam resulting in an open area in the range of about 40 to 50 percent of a total area of the face.

5. The filter assembly of claim 1, wherein the layer of sound absorbing foam is perforated such that the perforations cover approximately 35 to 40 percent of the face of the layer of sound absorbing foam resulting in an open area in the range of about 35 to 40 percent of a total area of the face.

6. The filter assembly of claim 1, wherein the first side is a dirty side configured to receive unfiltered air, and wherein the second side is a clean side configured to output filtered air.

7. The filter assembly of claim 6, wherein the sound absorbing foam is placed adjacent to the second side of the filter media.

8. The filter assembly of claim 6, wherein the sound absorbing foam is placed adjacent to the first side of the filter media.

9. The filter assembly of claim 1, wherein the layer of sound absorbing foam is adhered directly to the one of the first side of the filter media and the second side of the filter media.

10. The filter assembly of claim 1, wherein the layer of sound absorbing foam is positioned in a first section of the air induction system having a greater width than a second section of the air induction system that provides filtered air to a component.

11. A filter assembly, comprising:

a filter media sized for positioning within an air induction system, the filter media possessing a first side and a second side substantially opposite the first side; and

a plurality of strips of sound absorbing foam positioned adjacent one of the first side of the filter media and the second side of the filter media, the plurality of strips spaced apart from one another, thereby permitting air to flow through the filter media and past the layer of sound absorbing foam.

12. The filter assembly of claim 11, wherein each of the plurality of strips is angled at a non-perpendicular angle with respect to a face of the filter media.

13. An air induction system for an internal combustion engine, the system comprising:

a filter assembly having a filter media and a sound absorbing foam, the filter media including a clean side and a dirty side substantially opposite the clean side, the dirty side configured to receive unfiltered air and the clean side configured to output filtered air, the sound absorbing foam positioned adjacent one of the clean side of the filter media and the dirty side of the filter media; and

a turbocharger configured to provide filtered air to the internal combustion engine, the turbocharger positioned downstream of the clean side of the filter media;

wherein the sound absorbing foam includes a plurality of perforations therein, the plurality of perforations permitting air to flow through the filter media and the sound absorbing foam.

14. The system of claim 13, wherein the plurality of perforations are each approximately one inch in diameter.

15. The system of claim 13, wherein the sound absorbing foam is perforated such that the perforations cover approximately 35 to 40 percent of a face of the sound absorbing foam resulting in an open area in the range of about 35 to 40 percent of a total area of the face.

16. The system of claim 13, wherein the sound absorbing foam is positioned adjacent to the clean side of the filter media.

17. The system of claim 13, wherein the sound absorbing foam is positioned adjacent to the dirty side of the filter media.

18. The system of claim 13, wherein the sound absorbing foam is adhered directly to one of the clean side or the dirty side of the filter media.

19. The system of claim 13, wherein the sound absorbing foam includes a plurality of strips of sound absorbing foam.

20. The system of claim 19, wherein the plurality of strips are spaced apart from one another thereby permitting air to flow through the filter media and past the sound absorbing foam.

21. The system of claim 19, wherein the plurality of strips are angled at a non-perpendicular angle with respect to a face of the filter media.