Equipment sound monitoring system and method
First Claim
1. A system for comparative analysis of sound data associated with the operation of an electromechanical device, the system comprising:
- at least one sound detection device embedded in a module mounted to the electromechanical device, wherein the module is configured to position one or more transducers transversely with respect to a surface of the electromechanical device, and wherein the transducers are configured to continuously collect analog sound signals from the electromechanical device and convert the collected sound signals into digital sound data,wherein the sound detection device further comprises an elastic shrouding material situated between the one or more transducers and the electromechanical device, the shrouding material effective to isolate the one or more transducers from physical vibration;
wherein the sound detection device is further configured to generate one or more digital sound data files and to transmit each of said data files, location data, and electromechanical device type data via a communications network; and
a server comprising a processor operatively linked to the communications network and configured toreceive the digital data files from the sound detection device and store the received data files in data storage associated with the server,determine baseline criteria according to one or more of the electromechanical device type, location, and sound data, wherein one or more comparative models of baseline data are associated with at least one status of operation of the electromechanical device,compare the received digital sound data with the baseline data,identify variations between the collected digital sound data and the baseline data associated with failure or substandard operation of the electromechanical device, andgenerate an alert effective to notify a user of the failure or substandard operation of the electromechanical device.
1 Assignment
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Accused Products
Abstract
A system and method is provided for local collection of sound data from industrial equipment and comparative analysis of the data. A sound detection device includes transducers resiliently mounted to continuously collect sound signals perpendicular to the electromechanical device. A shrouding material situated between the transducers and the electromechanical device dampens physical vibration to the transducers to peak amplitude of ≤0.3 microvolts, and returns the transducers to a zero-degree angle of reference from a mounting position of the sound detection device by means of elastic retention. Digital sound data is transmitted to a remote server, which analyzes the data wherein comparative models of baseline data are associated with an operative status of the electromechanical device. Variations between the collected data and the baseline data may be associated with failure or substandard operation of the electromechanical device, wherein alerts are accordingly generated to notify a respective client user.
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Citations
20 Claims
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1. A system for comparative analysis of sound data associated with the operation of an electromechanical device, the system comprising:
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at least one sound detection device embedded in a module mounted to the electromechanical device, wherein the module is configured to position one or more transducers transversely with respect to a surface of the electromechanical device, and wherein the transducers are configured to continuously collect analog sound signals from the electromechanical device and convert the collected sound signals into digital sound data, wherein the sound detection device further comprises an elastic shrouding material situated between the one or more transducers and the electromechanical device, the shrouding material effective to isolate the one or more transducers from physical vibration; wherein the sound detection device is further configured to generate one or more digital sound data files and to transmit each of said data files, location data, and electromechanical device type data via a communications network; and a server comprising a processor operatively linked to the communications network and configured to receive the digital data files from the sound detection device and store the received data files in data storage associated with the server, determine baseline criteria according to one or more of the electromechanical device type, location, and sound data, wherein one or more comparative models of baseline data are associated with at least one status of operation of the electromechanical device, compare the received digital sound data with the baseline data, identify variations between the collected digital sound data and the baseline data associated with failure or substandard operation of the electromechanical device, and generate an alert effective to notify a user of the failure or substandard operation of the electromechanical device. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11)
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12. A method for comparative analysis of sound data associated with the operation of an electromechanical device, the method comprising:
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resiliently mounting one or more transducers to the electromechanical device, wherein the transducers continuously receive analog sound signals perpendicular to a surface of the electromechanical device over time; converting the collected sound signals into digital sound data; transmitting one or more data files comprising said digital sound data, location data and electromechanical device type data to a server via a communications network; storing the received data files in a database in association with a profile associated with the electromechanical device, determining baseline criteria according to one or more of the electromechanical device type, location, and sound data, one or more comparative models of baseline data associated with at least one status of operation of the electromechanical device, aggregating the digital data files from a plurality of sound detection devices in accordance with the baseline criteria; comparing the received digital sound data with the baseline data, determining cost-benefit data from one or more of operative performance, repair cost, threshold violations, trend patterns, and environmental conditions associated with one or more electromechanical devices over a period of time; calculating a cost-benefit analysis from the cost-benefit data in relation to the expected cost of maintenance and repair for the electromechanical device over a period of time; identifying variations between the collected digital sound data and the baseline data associated with failure or substandard operation of the electromechanical device, and generating an alert effective to notify a user of the failure or substandard operation of the electromechanical device. - View Dependent Claims (13, 14, 15)
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16. A system for comparative analysis of sound data associated with the operation of an electromechanical device, the system comprising:
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a sound detection device mounted with respect to the electromechanical device and comprising one or more transducers configured to continuously collect analog sound signals from the electromechanical device and convert the collected sound signals into digital sound data, a shrouding material situated between the one or more transducers and the electromechanical device, the shrouding material configured to dampen physical vibration to the one or more transducers to a peak amplitude of 0.3 microvolts or less, wherein the shrouding material is further configured to return the one or more transducers to a zero-degree point of reference from a mounting position of the sound detection device by means of elastic retention, wherein the sound detection device is further configured to generate one or more digital sound data files and to transmit each of said data files, location data, and electromechanical device type data via a communications network; and a computing device comprising a non-transitory computer readable medium having program instructions residing thereon, the instructions executable by a processor operatively linked to the communications network to direct the performance of operations comprising receiving the digital data files from the sound detection device and storing the received data files in a data storage, determining baseline criteria according to one or more of the electromechanical device type, location, and sound data, wherein one or more comparative models of baseline data are associated with at least one status of operation of the electromechanical device, comparing the received digital sound data with the baseline data, identifying variations between the collected digital sound data and the baseline data associated with failure or substandard operation of the electromechanical device, and generating an alert effective to notify a user of the failure or substandard operation of the electromechanical device. - View Dependent Claims (17, 18, 19, 20)
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Specification