Fusible link

• US 9,972,823 B2
• Filed: 08/18/2015
• Issued: 05/15/2018
• Est. Priority Date: 02/22/2013
• Status: Active Grant

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Onoda, Shinya
• Primary Examiner(s): Vortman, Anatoly
• Application Number:
  US14/828,827
• Publication Number:
  US 20150357623A1
• Time in Patent Office: 1,001 Days
• Field of Search: 337159, 337186, 337207-209
• CPC Class Codes: H01H 2085/025 Structural association with a binding post of a storage battery
• CPC Class Codes: H01H 85/12 Two or more separate fusible members in parallel
• CPC Class Codes: H01M 2200/00 Safety devices for primary or secondary batteries
• CPC Class Codes: H01M 50/583 in response to current, e.g. fuses
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

In a fusible link, a fuse element integrally formed with a metallic plate includes a battery coupling plate and two external coupling plates. The battery coupling plate is coupled to a battery terminal. The external coupling plates are coupled through fusible parts to connecting plates extending to both sides of the battery coupling plate. Three resin housings support the fuse element so as to expose the connecting plates among the housings adjacent to each other. The installation configuration of the fuse element can be selected depending on the space on the battery side, thereby achieving increased flexibility of and reduction in the space for the fusible link mounted on the battery.

Claims

1. A fusible link directly mounted on a battery terminal, the fusible link comprising:

a fuse element integrally formed from a metallic plate; and

three resin housings supporting the fuse element, wherein

the fuse element includes;

a battery coupling plate coupled to the battery terminal;

a pair of connecting plates extending outward from respective opposing side edges of the battery coupling plate;

two external coupling plates coupled to an external circuit and disposed on opposite sides of the battery coupling plate, the external coupling plates being disposed in an area surrounded by the side edges of the battery coupling plate, from which the connecting plates extend and the connecting plates; and

fusible parts respectively conductively coupling the connecting plates to the external coupling plates, the fusible parts being fused when a current having a value equal to or higher than a rated current value flows through the fusible parts,

the three resin housings include;

a first housing housing therein the battery coupling plate so that the pair of connecting plates externally protrude;

a second housing housing therein a first one of each of the connecting plates, the fusible parts, and the external coupling plates positioned at one side of the first housing, in a state in which a first exposed part of the first one connecting plate is exposed between the second housing and the first housing; and

a third housing housing therein a second one of each of the connecting plates, the fusible parts, and the external coupling plate positioned at a second side of the first housing, in a state in which a second exposed part of the second one connecting plate is exposed between the third housing and the first housing, and

wherein orientation of the second housing and orientation of the third housing relative to the first housing is adjustable by bending the exposed parts of the connecting plates.

2. The fusible link according to claim 1, wherein

on both side edges of the battery coupling plate, reinforcing plates extending from the side edges of the battery coupling plate are integrally formed in parallel with the connecting plates, and

the second housing and the third housing each retain a tip end of the respective reinforcing plates extending to the second housing or the third housing so as to bend the reinforcing plates extending to the second housing or the third housing together with the respective connecting plates.

3. The fusible link according to claim 1, wherein the first housing includes a housing lock part fixing the orientation of the second housing or the third housing by engaging with an associated engaging part on the second or third housing when the orientation thereof is changed by bending the exposed parts of the connecting plates.

4. The fusible link according to claim 3, wherein the housing lock part includes a pair of housing lock parts which are respectively disposed on opposite side portions of a surface of the battery coupling plate.

5. The fusible link according to claim 2, wherein the first housing includes a housing lock part fixing the orientation of the second housing or the third housing by engaging with an associated engaging part on the second or third housing when the orientation thereof is changed by bending the exposed parts of the connecting plates.

6. The fusible link according to claim 5, wherein the housing lock part includes a pair of housing lock parts which are respectively disposed on opposite side portions of a surface of the battery coupling plate.