Built-in ethernet switch design for RTU redundant system

• US 9,973,447 B2
• Filed: 07/23/2015
• Issued: 05/15/2018
• Est. Priority Date: 07/23/2015
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Liang, Haifeng, Zou, Lei, Lv, Jie, Yang, Zhi, Zou, Ke
• Primary Examiner(s): Mered, Habte
• Assistant Examiner(s): Islam, Rownak
• Application Number:
  US14/807,767
• Publication Number:
  US 20170026314A1
• Time in Patent Office: 1,027 Days
• Field of Search: 370328, 370392
• CPC Class Codes: G06F 11/2005 using redundant communication controllers
• CPC Class Codes: G06F 11/2007 using redundant communication media
• CPC Class Codes: G06F 11/202 where processing functionality is redundant redundant communication control functionality G06F11/2005, redundant storage control functionality G06F11/2089
• CPC Class Codes: H04L 45/66 Layer 2 routing, e.g. in Ethernet based MAN's
• CPC Class Codes: H04L 49/35 Switches specially adapted for specific applications
• CPC Class Codes: H04L 49/351 for local area network [LAN], e.g. Ethernet switches
• CPC Class Codes: H04L 49/40 Constructional details, e.g. power supply, mechanical construction or backplane
• CPC Class Codes: H04L 67/025 for remote control or remote monitoring of applications
• CPC Class Codes: H04L 67/12 specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
• CPC Class Codes: H04L 67/125 involving control of end-device applications over a network

Abstract

A system includes a remote terminal unit (RTU) controller module. Each RTU controller module comprises a controller board configured to couple to a carrier board that includes first and second Ethernet ports. Each controller module comprises computer processing circuitry including the first and second MACs and configured to select to transmit a packet to the first Ethernet port through the first MAC and to alternatively select to transmit the packet to the second Ethernet port through the second MAC. Each controller module comprises an Ethernet switch configured to receive the packet from the first media access control (MAC) and transmit the packet to the first Ethernet port. Each controller module comprises a physical Ethernet interface (PHY) configured to receive the packet from the second MAC and transmit the packet to the second Ethernet port. The computer processing circuitry, the Ethernet switch, and the PHY are mounted on the controller board.

Claims

1. An apparatus comprising:

a controller board configured to couple to a carrier board that includes first and second Ethernet ports;

computer processing circuitry including first and second media access controls (MAC) and configured to select to transmit a packet to the first Ethernet port through the first MAC and to alternatively select to transmit the packet to the second Ethernet port through the second MAC;

an Ethernet switch configured to receive the packet from the first MAC and transmit the packet to the first Ethernet port, the Ethernet switch comprising;

a first switch port that includes a third MAC coupled to the first MAC;

a second switch port that includes an exposed physical Ethernet interface (PHY) configured to couple the Ethernet switch to the first Ethernet port; and

a third switch port that includes a non-exposed PHY configured to couple the first Ethernet port to a PHY of a second controller board; and

a third PHY configured to receive the packet from the second MAC and transmit the packet to the second Ethernet port,

wherein the computer processing circuitry, the Ethernet switch, and the third PHY are mounted on the controller board.

2. The apparatus of claim 1, wherein the controller board is further configured to physically and communicably couple to the carrier board through a connector.

3. The apparatus of claim 2, wherein:

the exposed PHY is configured to couple the Ethernet switch to the first Ethernet port through the connector; and

the non-exposed PHY is configured to couple the first Ethernet port to the PHY of the second controller board through the connector.

4. The apparatus of claim 3, wherein the Ethernet switch is configured to:

receive, at the second switch port, a second packet from the first Ethernet port through downlink channel terminals of the connector, and

select to transmit the second packet to the computer processing circuitry through the first MAC, and

alternatively select to transmit the second packet to the third switch port in order to transmit the second packet to the PHY of the second controller board.

5. The apparatus of claim 3, wherein the Ethernet switch is configured to:

in response to receiving, at the third switch port, a second packet from the PHY of the second controller board, transmit the second packet to the second switch port in order to transmit the second packet to the first Ethernet port.

6. The apparatus of claim 1, wherein the controller board further comprises:

first printed circuit board (PCB) wirings configured to couple the first MAC to the Ethernet switch; and

second printed circuit board (PCB) wirings configured to couple the second MAC to the third PHY.

7. The apparatus of claim 1, wherein the Ethernet switch comprises a three port managed Ethernet switch configurable to implement either a PHY mode or a MAC mode.

8. The apparatus of claim 2, wherein the connector comprises a board-to-board connector.

9. The apparatus of claim 1, wherein the computer processing circuitry further comprises a fourth MAC configured to communicate to a second apparatus.

10. A carrier board comprising:

a first connector configured to physically and communicably couple the carrier board to a first controller board;

a second connector configured to physically and communicably couple the carrier board to a second controller board;

first and second Ethernet ports coupled to the first and the second connectors, respectively;

a first wiring configured to couple a first set of terminals of the first connector to the first Ethernet port;

a second wiring configured to couple a second set of terminals of the second connector to the second Ethernet port; and

a third wiring configured to couple the first connector to the second connector,

wherein the carrier board is configured to;

in response to receiving an uplink packet at the first set of terminals, carry the uplink packet to the first Ethernet port for transmission to an external Ethernet node;

in response to receiving an uplink packet at the second set of terminals, carry the uplink packet to the second Ethernet port for transmission to the external Ethernet node; and

in response to receiving an uplink packet from the second controller board through the third wiring, transmit the uplink packet to a non-exposed PHY port of an Ethernet switch of the first controller board, and subsequently transmit the uplink packet from an exposed PHY port of the Ethernet switch to the first Ethernet port.

11. The carrier board of claim 10, wherein each connector is configured to physically and communicably couple to one controller board.

12. The carrier board of claim 10, further comprising a fourth wiring configured to couple the first connector to the second connector,

wherein the carrier board is configured to, in response to receiving an uplink packet from the first controller board through the fourth wiring, transmit the uplink packet to a non-exposed PHY port of an Ethernet switch of the second controller board, and subsequently transmit the uplink packet from an exposed PHY port of the Ethernet switch of the second controller board to the second Ethernet port.

13. A system comprising:

at least one remote terminal unit (RTU) controller module, each RTU controller module comprising;

a controller board configured to couple to a carrier board that includes first and second Ethernet ports;

computer processing circuitry including first and second media access controls (MAC) and configured to select to transmit a packet to the first Ethernet port through the first MAC and to alternatively select to transmit the packet to the second Ethernet port through the second MAC;

an Ethernet switch configured to receive the packet from the first MAC and transmit the packet to the first Ethernet port, the Ethernet switch comprising;

a first switch port that includes a third MAC coupled to the first MAC;

a second switch port that includes an exposed physical Ethernet interface (PHY) configured to couple the Ethernet switch to the first Ethernet port; and

a third switch port that includes a non-exposed PHY configured to couple the first Ethernet port to a PHY of another controller board; and

a third PHY configured to receive the packet from the second MAC and transmit the packet to the second Ethernet port,

wherein the computer processing circuitry, the Ethernet switch, and the third PHY are mounted on the controller board.

14. The system of claim 13, further comprising the carrier board, wherein the carrier board comprises:

at least one connector configured to physically and communicably couple the carrier board to at least one controller board of the RTU controller module;

first and second Ethernet ports coupled to the at least one connector;

a first wiring configured to couple the at least one connector to the first Ethernet port; and

a second wiring configured to couple the at least one connector to the second Ethernet port,

wherein the carrier board is configured to;

in response to receiving the packet from the controller board through the first wiring, carry the packet to the first Ethernet port; and

in response to receiving the packet from the controller board through the second wiring, carry the packet to the second Ethernet port.

15. The system of claim 14, wherein each connector is configured to physically and communicably couple to one controller board.

16. The system of claim 14, wherein:

the carrier board comprises a non-redundant carrier board;

the at least one connector comprises a single connector;

the first wiring is configured to couple the single connector to the first Ethernet port; and

the second wiring is configured to couple the single connector to the second Ethernet port.

17. The system of claim 14, wherein:

the exposed PHY is configured to couple the Ethernet switch to the first Ethernet port through the connector; and

the non-exposed PHY is configured to couple the third PHY to the second Ethernet port through the connector.

18. The system of claim 17, wherein:

the carrier board comprises a redundant carrier board;

the at least one remote terminal unit (RTU) controller module comprises a first RTU controller module that includes a first controller board and a second RTU controller module that includes a second controller board;

the at least one connector comprises a first connector configured to couple the carrier board to the first controller board and a second connector configured to couple the carrier board to the second controller board;

the first wiring is configured to couple the first connector to the first Ethernet port; and

the second wiring is configured to couple the second connector to the second Ethernet port.

19. The system of claim 18, further comprising:

a third wiring configured to couple the first connector to the second connector, thereby coupling the third switch port of the first controller board to a PHY port of the second controller board; and

a fourth wiring configured to couple the first connector to the second connector, thereby coupling a PHY port of the first controller board to the third switch port of the second controller board,

wherein the carrier board is configured to, in response to receiving an uplink packet from the second controller board through the third wiring, transmit the uplink packet to a non-exposed PHY port of an Ethernet switch of the first controller board, and subsequently transmit the uplink packet from an exposed PHY port of the Ethernet switch to the first Ethernet port,

wherein the carrier board is configured to, in response to receiving an uplink packet from the first controller board through the fourth wiring, transmit the uplink packet to a non-exposed PHY port of an Ethernet switch of the second controller board, and subsequently transmit the uplink packet from an exposed PHY port of the Ethernet switch to the second Ethernet port.

20. The system of claim 14, wherein the at least one connector comprises a board-to-board connector.