Method for preparing a physical plaster model

• US 9,975,294 B2
• Filed: 07/23/2014
• Issued: 05/22/2018
• Est. Priority Date: 10/03/2002
• Status: Active Grant

• Current Assignee: Align Technology Incorporated
• Original Assignee: Align Technology Incorporated
• Inventors: Taub, Eldad, Kopelman, Avi
• Primary Examiner(s): PATEL, YOGESH P
• Application Number:
  US14/339,181
• Publication Number:
  US 20140336809A1
• Time in Patent Office: 1,399 Days
• Field of Search: 433213-214, 433 54- 57, 433 60, 433 64
• CPC Class Codes: A61C 11/001 non-pivoting
• CPC Class Codes: A61C 11/02 characterised by the arrangement, location or type of the hinge means ; Articulators with pivots
• CPC Class Codes: A61C 11/08 with means to secure dental casts to articulator
• CPC Class Codes: A61C 13/0003 Making bridge-work, inlays, implants or the like
• CPC Class Codes: A61C 13/34 Making or working of models, e.g. preliminary castings, trial dentures; Dowel pins [4]
• CPC Class Codes: A61C 5/77 Methods or devices for making crowns
• CPC Class Codes: A61C 9/0046 Data acquisition means or methods
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing
• CPC Class Codes: G06F 30/00 Computer-aided design [CAD]
• CPC Class Codes: G06T 17/00 Three dimensional [3D] modelling, e.g. data description of 3D objects

Abstract

The invention provides a method for creating a physical teeth model. The method comprises the following steps: providing a virtual three dimensional (3D) representation of a patient'"'"'s dentition that comprises at least a region of the teeth that includes a tooth stump on which a crown is to be fitted or a region on to which a bridge is to be fitted; and preparing a physical model of the jaws of a subject from a blank, based on information from said virtual 3D image.

Claims

1. A computer system for generating a virtual model of teeth, comprising:

a processor operably coupled to a computer readable storage medium comprising instructions which, when executed, cause the processor to;

receive a virtual model of a patient'"'"'s dentition including a virtual upper jaw member and a virtual lower jaw member respectively corresponding to at least a part of each upper and lower jaw of the patient'"'"'s dentition;

receive data representative of at least a spatial relationship between the upper and lower jaws in occlusion; and

incorporate in the virtual model a virtual alignment arrangement configured to provide virtual occlusion alignment between the virtual upper and lower jaw members according to the spatial relationship, the virtual alignment arrangement comprising a first virtual alignment structure of the virtual upper jaw member that receives a second virtual alignment structure of the virtual lower jaw member or the virtual alignment arrangement comprises a first virtual alignment structure of the virtual lower jaw member that receives a second virtual alignment structure of the virtual upper jaw member, thereby defining an updated virtual model,

wherein the first virtual alignment structure comprises a first plurality of virtual positioning reference components and the second virtual alignment structure comprises a second plurality of virtual positioning reference components, the first plurality of virtual positioning reference components configured to fit with the second plurality of virtual positioning reference components in order to yield proper occlusion alignment of the virtual upper and lower jaw members.

2. The system according to claim 1, wherein the instructions, when executed, further cause the processor to output data for preparing a physical model based on the updated virtual model, wherein the physical model comprises a physical alignment arrangement corresponding to the virtual alignment arrangement.

3. The system according to claim 2, wherein the data for preparing the physical model includes instructions for a computer driven machine to prepare the physical model.

4. The system according to claim 2, wherein the data for preparing the physical model includes a data file comprising updated virtual model data for 3D lithography manufacturing.

5. The system according to claim 2, wherein the virtual model further comprises virtual dental surfaces including a region including at least one dental preparation.

6. The system according to claim 5, wherein the data for preparing the physical model further comprises instructions for manufacturing a crown or a bridge to be fitted on the at least one dental preparation.

7. The system according to claim 6, wherein the data for preparing the physical model further comprises instructions for a computer driven 3D lithography machine to make a physical model of the region that includes the at least one dental preparation, the physical model including a tooth stump on which a crown is to be fitted, and a physical model of the crown to be fitted on the tooth stump.

8. The system according to claim 6, wherein the data for preparing the physical model further comprises instructions for a computer driven 3D lithography machine to make a physical model of the region of the teeth on which a bridge is to be fitted and a physical model of the bridge to be fitted on the dental preparation.

9. The system according to claim 6, wherein the instructions, when executed, further cause the processor to generate a virtual model of a crown or bridge to be fitted on the at least one dental preparation based on information from the virtual model.

10. The system according to claim 9, wherein the data for preparing the physical model further comprises instructions for a CAM machine to prepare a physical crown or bridge based on the virtual model of the crown or bridge.

11. The system according to claim 1, wherein at least one of the virtual upper or lower jaw members have markings configured to guide proper occlusion alignment of the virtual upper and lower jaw members.

12. The system according to claim 1, wherein the first plurality of virtual positioning reference components and second plurality of virtual positioning reference components comprise end abutments and matching recesses.

13. The system according to claim 1, wherein the updated virtual model comprises an articulator engagement portion, the articulator engagement portion being defined by virtually combining the virtual model with a virtual articulator model.