Motor vehicle accessory component having modular light assembly

• US 9,975,470 B2
• Filed: 09/04/2015
• Issued: 05/22/2018
• Est. Priority Date: 09/19/2014
• Status: Active Grant

• Current Assignee: JAC Products Incorporated (JAC Holding Enterprises, Inc.)
• Original Assignee: JAC Products Incorporated (JAC Holding Enterprises, Inc.)
• Inventors: Kozole, Kevin W., Aftanas, Jeffrey M.
• Primary Examiner(s): Mai, Anh
• Assistant Examiner(s): Zimmerman, Glenn
• Application Number:
  US14/846,182
• Publication Number:
  US 20160082879A1
• Time in Patent Office: 991 Days
• Field of Search: 362544, 362506, 362505, 362519
• CPC Class Codes: B60Q 1/0088 Details of electrical connections B60Q1/305 takes precedence; electrical connection of the light source itself F21S41/192, F21S43/195
• CPC Class Codes: B60Q 1/247 for illuminating the close surroundings of the vehicle, e.g. to facilitate entry or exit for reverse drive B60Q1/22; by opening a side door B60Q1/323
• CPC Class Codes: B60Q 1/2661 mounted on parts having other functions on wheels B60Q1/326
• CPC Class Codes: B60Q 1/325 on or for running boards or steps

Abstract

The present disclosure relates to a vehicle accessory component for a vehicle. The component makes use of a structural member having a channel. The structural member is attachable to the vehicle. A modular light assembly is included which has a frame and at least one optical element secured to the frame. Electrical cabling couples the optical element to a power source. The frame is insertable into the channel in the structural member and supported within the channel. The frame has at least one opening over which the optical element is positioned when the modular light assembly is inserted into the channel. This allows the optical element to provide illumination to an area adjacent the vehicle when the optical element is powered on.

Claims

1. A vehicle accessory component for a vehicle comprising:

a rigid structural member having a channel extending along a full length thereof and forming an opening along an exterior surface thereof, the structural member being attachable to the vehicle to extend along a body surface area of the vehicle, the channel including a pair of inwardly projecting ledges and opposing ends;

a support component for securing the structural member to the vehicle;

a modular light assembly having a frame, at least one optical element secured to the frame, and electrical cabling in communication with the optical element and adapted to be coupled to a power source, to enable the optical element to be supplied with power from the power source, the frame having a cross sectional shape which is complementary to a cross sectional shape of the channel so that the frame of the modular light assembly is slidably insertable, as an entire subassembly, from at least one end of the structural member into the channel of the structural member and fully supported within the channel by the inwardly projecting ledges; and

the frame including at least one opening aligned with the opening formed by the channel, over which the optical element is positioned when the modular light assembly is inserted into the channel of the structural member, to thus allow the optical element to provide illumination out through the opening in the channel to an area adjacent the vehicle when the optical element is powered on.

2. The vehicle accessory component of claim 1, wherein the channel of the structural member comprises a C-shaped channel, and the frame has a cross sectional shape which is complementary to the C-shaped channel.

3. The vehicle accessory component of claim 1, wherein the modular light assembly comprises a plurality of optical elements spaced apart along a length of the modular light assembly, and wherein the frame comprises a corresponding number of openings that enable the optical elements to each project an illumination beam therethrough when the optical elements are powered on.

4. The vehicle accessory component of claim 1, wherein the frame comprises a generally U-shape that is captured within the channel in the structural member when the modular light assembly is fully inserted within the channel.

5. The vehicle accessory component of claim 1, wherein the support component comprises a plurality of brackets for mounting the structural member to the vehicle.

6. The vehicle accessory component of claim 1, further comprising a pad secured to the structural member for providing a generally non-slip surface.

7. The vehicle accessory component of claim 1, wherein the vehicle accessory component comprises a step rail.

8. The vehicle accessory component of claim 1, wherein the vehicle accessory component comprises a support rail for a vehicle roof rack.

9. The vehicle accessory component of claim 1, wherein the vehicle accessory component comprises a cross bar for a vehicle roof rack.

10. The vehicle accessory component of claim 1, wherein the vehicle accessory component comprises at least one of a spoiler or an air dam for a motor vehicle.

11. The vehicle accessory component of claim 1, further comprising a pair of end caps configured to close off opposing ends of the structural member after the modular light assembly has been fully inserted into the channel.

12. The vehicle accessory component of claim 2, wherein the frame of the modular light assembly comprises a pair of oppositely extending shoulders that ride on the inwardly projecting ledges of the C-shaped channel.

13. A vehicle accessory component for a vehicle forming a load supporting element for supporting a load thereon, the vehicle accessory component comprising:

a rigid structural member having a C-shaped channel which forms an elongated opening along an exterior surface of the structural member, the structural member being attachable to the vehicle and suitable for acting as a load bearing surface to support an external load thereon;

a modular light assembly having a frame, a plurality of optical elements secured to the frame in spaced apart relationship to one another, and electrical cabling in communication with the optical elements for coupling the optical elements to a power source to be supplied with power from the power source, the frame having a cross sectional shape complementary to the C-shaped channel and being slidably insertable into the C-shaped channel in the structural member, from at least one end of the structural member, and retained therein by inwardly projecting ledges of the C-shaped channel; and

the frame including a plurality of spaced apart holes over which the optical elements are positioned when the modular light assembly is slidably inserted into the channel of the structural member, to thus allow the optical elements to provide illumination out through the elongated opening in the C-shaped channel to an area adjacent the vehicle when the optical elements are powered on.

14. The vehicle accessory component of claim 13, wherein the frame comprises a generally U-shape when viewed in cross section, the frame having dimensions to fit nestably within the C-shaped channel when fully inserted into the C-shaped channel.

15. The vehicle accessory component of claim 13, further comprising a pair of end caps for closing off opposing ends of the structural member after the modular light assembly is slidably inserted in the structural member.

16. The vehicle accessory component of claim 13, wherein the vehicle accessory component forms at least one of:

a step rail for the vehicle;

a support rail for a vehicle article carrier;

a cross bar for a vehicle article carrier;

a spoiler for the vehicle; and

an front air dam for the vehicle.

17. A vehicle accessory component for a vehicle comprising:

a structural member having an oval shape and a generally C-shaped channel which forms an elongated opening along an exterior surface of the structural member, the structural member being attachable to the vehicle and forming a step rail to assist an operator in entering and exiting the vehicle;

a plurality of brackets for attaching the structural member to the vehicle;

a modular light assembly having a generally U-shaped frame, a plurality of optical elements secured to the U-shaped frame in spaced apart relationship to one another, and electrical cabling in communication with the optical elements and to enable the optical elements to be coupled to a power source, to enable the optical elements to be supplied with power from the power source, the U-shaped frame being insertable into the C-shaped channel in the structural member and having a similar cross sectional shape to a cross sectional shape of the C-shaped channel of the structural member; and

the U-shaped frame including a plurality of spaced apart holes over which the optical elements are positioned when the modular light assembly is inserted into the C-shaped channel of the structural member, to thus allow the optical elements to provide illumination to an area adjacent the vehicle when the optical elements are powered on.

18. An accessory component for a vehicle comprising:

a structural member having and a generally C-shaped channel which forms an elongated opening along an exterior surface of the structural member, the structural member being attachable to the vehicle and forming an elongated, rigid, rail-like component;

at least one bracket for attaching the structural member to the vehicle;

a modular light assembly having a generally U-shaped frame, a plurality of optical elements secured to the U-shaped frame in spaced apart relationship to one another, and electrical cabling in communication with the optical elements and to enable the optical elements to be coupled to a power source, to enable the optical elements to be supplied with power from the power source, the U-shaped frame being insertable into the C-shaped channel in the structural member and having a complementary shape to a cross sectional shape of the C-shaped channel of the structural member;

the U-shaped frame retained therein by inwardly projecting ledges of the C-shaped channel; and

the U-shaped frame including a plurality of spaced apart holes over which the optical elements are positioned when the modular light assembly is inserted into the C-shaped channel of the structural member, to thus allow the optical elements to provide illumination to an area adjacent the vehicle when the optical elements are powered on.