Ejectable flight data recorder systems, methods, and devices

• US 9,975,640 B1
• Filed: 07/13/2017
• Issued: 05/22/2018
• Est. Priority Date: 01/27/2017
• Status: Active Grant

• Current Assignee: Comac America Corporation
• Original Assignee: Comac America Corporation
• Inventors: Wang, Mingwei, Ye, Wei
• Primary Examiner(s): Camby, Richard M
• Application Number:
  US15/649,557
• Time in Patent Office: 313 Days
• CPC Class Codes: B64D 1/12 Releasing
• CPC Class Codes: B64D 1/14 Absorbing landing shocks
• CPC Class Codes: B64D 2045/0065 Black boxes, devices automatically broadcasting distress signals
• CPC Class Codes: B64D 2045/0085 Devices for aircraft health monitoring, e.g. monitoring flutter or vibration
• CPC Class Codes: B64D 25/08 Ejecting or escaping means escape apertures B64C
• CPC Class Codes: B64D 25/20 Releasing of crash position indicators
• CPC Class Codes: B64D 45/00 Aircraft indicators or protectors not otherwise provided for camouflage F41H3/00
• CPC Class Codes: G01S 1/725 Marker, boundary, call-sign or like beacons transmitting signals not carrying directional information
• CPC Class Codes: G01S 15/66 Sonar tracking systems
• CPC Class Codes: G01S 15/88 Sonar systems specially adapted for specific applications seismic or acoustic prospecting or detecting G01V1/00
• CPC Class Codes: G01S 19/14 specially adapted for specific applications
• CPC Class Codes: G01S 2201/04 Emergencies
• CPC Class Codes: G01S 7/003 Transmission of data between radar, sonar or lidar systems and remote stations
• CPC Class Codes: G10K 11/006 Transducer mounting in underwater equipment, e.g. sonobuoys
• CPC Class Codes: Y02T 50/50 On board measures aiming to increase energy efficiency

Abstract

An ejectable flight data recorder for robust retention of flight data and aiding in locating an aircraft after an emergency situation comprises: a buoyant housing comprising an internal cavity, a door for access to at least a portion of the internal cavity, and an aerodynamic outer shape having a longitudinal axis; an energy-dissipating nose cone for reducing an impact load on the housing when the flight data recorder impacts a water surface; a nonvolatile memory configured to store flight data; a position sensor for detecting a geographic position of the flight data recorder; a radio transmitter; an antenna electrically coupled to the radio transmitter; a sustainable power system; and a hydrophone for acoustically tracking a sinking trajectory of the aircraft in a body of water.

Claims

1. A system for ejecting an ejectable flight data recorder from an aircraft in an emergency situation, the system comprising:

an ejectable flight data recorder disposed within a launching tube, the ejectable flight data recorder configured to be ejectable from the launching tube, the ejectable flight data recorder comprising a nonvolatile memory;

an ejection system comprising a stored energy source configured to cause rapid ejection of the flight data recorder from the launching tube when the ejection system is triggered; and

a control system comprising;

an arming controller for automatically arming and disarming the ejection system based at least in part on data received from an aircraft data bus comprising at least position data and altitude data,

wherein the arming controller is configured to dynamically disarm the ejection system when the data received from the aircraft data bus indicates the aircraft is currently in at least one of the following two situations;

(1) the aircraft is within a first threshold distance from a first geographic location, or (2) the aircraft is above a lower threshold altitude and below an upper threshold altitude; and

an ejection controller for automatically triggering the ejection system responsive to detection of one or more of a plurality of ejection conditions,

wherein the ejection controller is configured to detect the plurality of ejection conditions by analyzing at least a portion of the data received from the aircraft data bus.

2. The system of claim 1, wherein the first geographic location comprises one or more of a populated area, a coastline, or an airport.

3. The system of claim 1, wherein the lower threshold altitude is 6,000 feet.

4. The system of claim 1, wherein the upper threshold altitude is a service ceiling of the aircraft.

5. The system of claim 1, wherein the arming controller is further configured dynamically disarm the ejection system when the aircraft is within a second threshold distance from a second geographic location, the second threshold distance being shorter than the first threshold distance.

6. The system of claim 5, wherein the first geographic location comprises a populated area, the second geographic location comprises a coastline, and the arming controller is configured to disregard the first threshold distance when the position data indicates that the aircraft is positioned over a body of water.

7. The system of claim 1, wherein the control system further comprises a battery for powering the control system if a loss of main bus power occurs.

8. The system of claim 7, wherein the control system is configured to automatically disable itself when the aircraft is on the ground to prevent discharging of the battery when the aircraft is on the ground.

9. The system of claim 1, further comprising:

one or more computer processors configured to receive flight data as stored in a conventional flight data recorder and cockpit voice data as stored in a conventional cockpit voice recorder, and to transmit the flight data and cockpit voice data to the ejectable flight data recorder for storage in the nonvolatile memory of the ejectable flight data recorder.

10. The system of claim 1, wherein the stored energy source comprises at least one of a propellant, a pressurized gas, or a combination of both to cause a rapid pressurization of the launching tube when the ejection system is triggered.

11. A system for ejecting an ejectable flight data recorder from an aircraft in an emergency situation, the system comprising:

an ejectable flight data recorder disposed within a launching tube, the ejectable flight data recorder configured to be ejectable from the launching tube, the ejectable flight data recorder comprising a nonvolatile memory;

an ejection system comprising a stored energy source configured to cause rapid ejection of the flight data recorder from the launching tube when the ejection system is triggered; and

a control system comprising;

an arming controller for automatically arming and disarming the ejection system based at least in part on data received from an aircraft data bus comprising at least altitude data, vertical speed data, and airspeed data; and

an ejection controller for automatically triggering the ejection system responsive to detection of one or more of a plurality of ejection conditions,

wherein the ejection controller is configured to detect one or more of the plurality of ejection conditions by analyzing at least a portion of the data received from the aircraft data bus, and

wherein at least one of the plurality of ejection conditions comprises an anticipated collision within a threshold period of time, and the ejection controller is configured to calculate an anticipated time to collision based on at least the altitude data, the vertical speed data, and the airspeed data.

12. The system of claim 11, wherein at least one of the plurality of ejection conditions comprises an explosion.

13. The system of claim 12, wherein the ejection controller is configured to determine that the explosion has occurred by detecting both of the following:

a loss in main bus power and a shock load above a threshold value.

14. The system of claim 11, wherein at least one of the plurality of ejection conditions comprises a fire.

15. The system of claim 14, wherein the ejection controller is configured to determine that the fire has occurred by detecting both of following:

a loss in main bus power and passage of a threshold amount of time without a return of the main bus power.

16. The system of claim 11, wherein the plurality of ejection conditions comprise ejection conditions grouped into at least two levels of authority,

wherein the ejection controller is configured to, responsive to detection of an ejection condition having a lower level of authority, trigger the ejection system only if the ejection system is armed, and

wherein the ejection controller is configured to, responsive to detection of an ejection condition having a higher level of authority, trigger the ejection system regardless of a current arming state of the ejection system.

17. They system of claim 16, wherein at least one ejection condition having a higher level of authority comprises an explosion or a fire.

18. The system of claim 16, wherein the anticipated collision within a threshold period of time ejection condition is an ejection condition having a lower level of authority.

19. The system of claim 11, wherein the threshold period of time is 0.5 seconds.

20. The system of claim 11, wherein at least one of the plurality of ejection conditions comprises a collision, and wherein the ejection controller is configured to determine that the collision has occurred by at least accessing data generated by one or more collision sensors.