Transfer station for transferring containers between unmanned aerial vehicles and unmanned ground vehicle

• US 9,975,651 B1
• Filed: 01/26/2017
• Issued: 05/22/2018
• Est. Priority Date: 01/26/2017
• Status: Active Grant

• Current Assignee: Brandon Eck, Brett Wagner
• Original Assignee: Brandon Eck, Brett Wagner
• Inventors: Eck, Brandon, Wagner, Brett
• Primary Examiner(s): Hageman, Mark C
• Application Number:
  US15/416,639
• Time in Patent Office: 481 Days
• CPC Class Codes: B64C 39/024 of the remote controlled vehicle type, i.e. RPV
• CPC Class Codes: B64D 1/22 Taking-up articles from earth's surface
• CPC Class Codes: B64F 1/32 for handling freight
• CPC Class Codes: B64U 10/13 Flying platforms
• CPC Class Codes: B64U 2101/60 for transporting passengers; for transporting goods other than weapons
• CPC Class Codes: B64U 2101/67 the UAVs comprising tethers for lowering the goods
• CPC Class Codes: B65G 2814/0398 for aircraft
• CPC Class Codes: B65G 67/04 Loading land vehicles loading or unloading boats to or from land vehicles B60P3/10

Abstract

A transfer station includes a housing defining an inner space, and having a front passage for passage of a UGV and a top passage for passage of a container. One or more funnels are provided at the top passage for guiding the passage of containers therethrough, and an actuator system is provided for, selectively, engaging a container with a UAV suspension system and disengaging a container from a UAV suspension system. Also provided is a transfer system that is inclusive of the transfer station, a UAV, a UGV, and a reusable container; and methods of transferring reusable containers between UAVs and UGVs.

Claims

1. A transfer station for transferring containers between an unmanned aerial vehicle (UAV) and an unmanned ground vehicle (UGV), the transfer station comprising:

a housing defining an inner space, the housing comprising a front passage that connects the inner space with an outer environment for the passage of a UGV, and a top passage that connects the inner space with an outer environment for passage of a container;

an upward funnel within the inner space of the housing, the upward funnel comprising a chute having a lower enlarged inlet and an upper contracted outlet, the upper contracted outlet being dimensioned to communicate with the top passage of the housing for passage of a container;

a downward funnel supported above the housing, the downward funnel comprising a chute having an upper enlarged inlet and a lower contracted outlet, the lower contracted outlet being dimensioned to communicate with the top passage of the housing for passage of a container;

an actuator system configured for, selectively, engaging a container with a UAV suspension system and disengaging a container from a UAV suspension system.

2. The transfer station according to claim 1, wherein

the actuator system comprises one or more extendable and retractable slats that are configured, when in the extended position, to interact with a capture system of a container for, selectively, engaging the container with a load-bearing element of a UAV suspension system and disengaging the container from a load-bearing element of a UAV suspension system.

3. The transfer station according to claim 2, wherein

the one or more slats are configured, when in the extended position, to open a capture space of a capture system of a container.

4. The transfer station according to claim 1, wherein

the housing comprises a front door that opens and closes the front passage, and a top hatch that opens and closes the top passage, and

the transfer station further comprises a control system configured to open the front door based on a determination that a UGV is positioned at the front passage for entering the inner space of the housing, and to open the top hatch based on a determination that a UAV is above the second passage for accessing the inner space of the housing.

5. The transfer station according to claim 4, wherein

the control system is configured to open the top hatch based on a further determination that a UGV is present in the inner space of the housing at a position that is predetermined to align a holding space of the UGV with the top passage of the housing.

6. The transfer station according to claim 1, wherein

the downward funnel is supported movably above the housing.

7. The transfer station according to claim 6, wherein

the downward funnel is supported movably along a track that extends along a top of the housing.

8. The transfer station according to claim 7, wherein

the housing is a modular housing configured to align and engage with at least one more substantially identical modular housing, and the track extending along the top of the modular housing is configured to align with and engage a track extending along a top of the at least one more substantially identical modular housing.

9. The transfer station according to claim 8, wherein

the transfer station is a multi-unit transfer station comprising at least one more substantially identical modular housing aligned side-by-side with the modular housing, and the track of the modular housing is aligned and engaged with a track extending along a top of the at least one more substantially identical modular housing.

10. The transfer station according to claim 9, wherein

the downward funnel is movable along the aligned and engaged tracks for selectively moving between the modular housing and the at least one more substantially identical modular housing.

11. The transfer station according to claim 9, wherein

the transfer station is a multi-unit transfer station comprising two or more substantially identical modular housings aligned side-by-side in series with the modular housing, and tracks on each of the modular housings are aligned and engaged in series.

12. The transfer station according to claim 11, wherein

the downward funnel is movable along the aligned and engaged tracks for selectively moving between each of the modular housings.

13. A transfer system, comprising:

a transfer station according to claim 1;

a UGV having a holding space for carrying a container;

a UAV having a suspension system for carrying a container; and

a container that is transferable between the UGV and the UAV, the container being dimensioned for reception within the holding space of the UGV, and the container comprising a capture system for engaging the suspension system of the UAV, wherein

the actuator system of the transfer station is configured to interact with the capture system of the container for, selectively, engaging the capture system with the suspension system of the UAV and disengaging the capture system from the suspension system of the UAV.

14. The transfer system according to claim 13, wherein

the capture system comprises a shell defining a capture space, one or more panels that open and close the capture space, and one or more biasing elements for biasing the panels to a closed position, and

the actuator system comprises one or more extendable and retractable slats that are configured, when in the extended position, to contact and move the one or more panels of the capture system of the container to an open position.

15. The transfer system according to claim 14, wherein

the suspension system of the UAV comprises an extendable and retractable cable, and a load-bearing element at an end of the cable, the load-bearing element being dimensioned for reception within the capture space of the capture system.

16. The transfer system according to claim 15, wherein

the transfer station further comprises a control system configured to communicate with the UGV and the UAV, and to control the actuator system.

17. A method of transferring a container from a UAV to a UGV using the transfer system according to claim 15, comprising:

positioning the UGV in the inner space of the housing of the transfer station, at a position that is predetermined to align the holding space of the UGV with the top passage of the housing;

positioning the UAV vertically above the transfer station, at a position that aligns the suspension system of the UAV with the top passage of the housing, with the container supported on the suspension system;

lowering the suspension system of the UAV to pass the container through the top passage of the housing and into the holding space of the UGV;

extending the slats of the actuator system to move the panels of the capture system of the container to the open position;

raising the suspension system of the UAV to remove the load-bearing element from the capture space of the capture system and out the top passage of the housing; and

retracting the slats of the actuator system to permit the panels of the capture system to return to a closed position.

18. A method of transferring a container from a UGV to a UAV using the transfer system according to claim 15, comprising:

positioning the UGV in the inner space of the housing of the transfer station, at a position that is predetermined to align the holding space of the UGV with the top passage of the housing, with the container held in the holding space of the UGV;

positioning the UAV vertically above the transfer station, at a position that aligns the suspension system of the UAV with the top passage of the housing;

extending the slats of the actuator system to move the panels of the capture system of the container to the open position;

lowering the suspension system of the UAV to pass the load-bearing element through the top passage of the housing and into the capture space of the capture system of the container;

retracting the slats of the actuator system to permit the panels of the capture system to return to a closed position, entrapping the load-bearing element within the capture space; and

raising the suspension system of the UAV to lift the container from the holding space of the UGV and out the top passage of the housing.