Methods for manufacturing and programming an energizable ophthalmic lens with a programmable media insert

• US 9,977,256 B2
• Filed: 05/30/2013
• Issued: 05/22/2018
• Est. Priority Date: 05/30/2013
• Status: Active Grant

• Current Assignee: Johnson & Johnson Vision Care Incorporated (Johnson & Johnson)
• Original Assignee: Johnson & Johnson Vision Care Incorporated (Johnson & Johnson)
• Inventors: Pugh, Randall B., Snook, Sharika, Higham, Camille, Putt, Karson S.
• Primary Examiner(s): Kasenge, Charles
• Application Number:
  US13/905,748
• Publication Number:
  US 20140354946A1
• Time in Patent Office: 1,818 Days
• Field of Search: 700117, 700173, 35115973
• CPC Class Codes: B29D 11/00038 Production of contact lenses
• CPC Class Codes: B29D 11/00817 Producing electro-active lenses or lenses with energy receptors, e.g. batteries or antennas
• CPC Class Codes: G02C 7/022 Ophthalmic lenses having special refractive features achieved by special materials or material structures G02C7/049 takes precedence
• CPC Class Codes: G02C 7/083 Electrooptic lenses

Abstract

The present invention discloses methods for manufacturing and programming an energizable Ophthalmic Lens with a programmable Media Insert. In some embodiments, a Media Insert may be programmable to allow for further customization of the energized Ophthalmic Lens. The Media Insert may be programmed prior to or during the manufacturing process. Alternatively, the Media Insert may be programmed after the components have been encapsulated, wherein the programming may occur wirelessly. Accordingly, methods of wirelessly programming the Media Insert may be significant.

Claims

1. A method of programming an ophthalmic lens with a programmable media insert, the method comprising the steps of:

assembling the programmable media insert into the ophthalmic lens, wherein the programmable media insert is responsive to a set of programming parameters to define a functionality of the ophthalmic lens, such that the functionality may be customized to a wearer, the assembling comprising;

placing the programmable media insert proximate to the reactive monomer mixture, wherein the reactive monomer mixture comprises a photoabsorptive component;

placing a forming optic proximate to the programmable media insert, wherein the forming optic comprises a forming surface with dimensions and curvature consistent with a back curve of the ophthalmic lens;

forming the ophthalmic lens by exposing the reactive monomer mixture to actinic radiation, wherein the actinic radiation is capable of controlling polymerization on a voxel by voxel basis over the forming surface and wherein the actinic radiation comprises a wavelength at least partially absorbed by the photoabsorptive component;

removing the forming optic and the ophthalmic lens from contact with the reactive monomer mixture, wherein the ophthalmic lens comprises voxels of non-fluent polymerized material securing the programmable media insert; and

removing the ophthalmic lens from the forming optic; and

providing the programmable media insert with a set of programming parameters.

2. The method of claim 1, further comprising:

packaging the ophthalmic lens within a sealed container.

3. The method of claim 1, further comprising:

generating a stock-keeping unit code.

4. The method of claim 1, wherein the programmable media insert comprises:

a processor comprising executable software;

a power source in electrical communication with the processor;

an energizable element in electrical communication with the processor and the power source; and

conductive traces electrically connecting the power source and the processor,

wherein executable software controls the energizable element based on the set of programming parameters, and

wherein the energizable element provides the functionality to the ophthalmic lens.

5. The method of claim 3, further comprising:

packaging the ophthalmic lens within a sealed container; and

adding the stock-keeping unit code to a surface of the sealed container, wherein the sealed container is capable of storing the ophthalmic lens.

6. The method of claim 3, further comprising:

adding the stock-keeping unit code to a surface of one or both the ophthalmic lens and the media insert.

7. The method of claim 4, wherein the processor is preprogrammed with the set of programming parameters.

8. The method of claim 4, further comprising:

receiving the set of programming parameters; and

programming the processor based on the set of programming parameters.

9. The method of claim 4, wherein the set of programming parameters are capable of defining a component of the energizable element.

10. The method of claim 1, wherein providing the programmable media insert with a set of programming parameters comprises:

receiving the set of programming parameters;

transmitting the set of programming parameters to the programmable media insert, wherein the set of programming parameters define a functionality of the ophthalmic lens such that the functionality is customized to a wearer.

11. The method of claim 10, further comprising:

accessing a plurality of ophthalmic lenses with programmable media inserts, wherein the set of programming parameters are capable of defining a component of one or both the soft lens portion or the programmable media insert; and

selecting one of the ophthalmic lenses with the programmable media insert comprising the component.

12. The method of claim 10, further comprising:

receiving the ophthalmic lens, wherein the ophthalmic lens was located on an eye for at least a specified duration; and

receiving data collected by the ophthalmic lens while located on the eye.

13. The method of claim 10, further comprising:

scanning a stock-keeping unit code capable of identifying predefined properties of the received ophthalmic lens.

14. The method of claim 10, wherein the transmitting comprises wireless communication.

15. The method of claim 12, further comprising:

transmitting the data to an external server.

16. The method of claim 12, further comprising:

adjusting the set of programming parameters based on the received data.

17. The method of claim 1, wherein providing the programmable media insert with a set of programming parameters comprises:

transmitting a set of programmable parameters to a programming apparatus;

placing the ophthalmic lens with the programmable media insert in proximity to the programming apparatus;

operating the programming apparatus to program the programmable media insert based on the set of programmable parameters, wherein the set of programmable parameters define a functionality provided to the ophthalmic lens by the programmable media insert such that the functionality is customized to a wearer; and

removing the ophthalmic lens from proximity to the programming apparatus.

18. The method of claim 1, wherein the programmable media insert is responsive to a set of programming parameters to modify an optical power of the ophthalmic lens.

19. The method of claim 1, wherein the programmable media insert is responsive to a set of programming parameters to evaluate a biomarker that monitors a condition of the wearer'"'"'s tear fluid.

20. The method of claim 1, wherein the programmable media insert is responsive to a set of programming parameters to administer a therapy.

21. The method of claim 1, wherein the programmable media insert is responsive to a set of programming parameters to administer a cosmetic function.