Spinal fusion devices and systems

• US 9,980,750 B2
• Filed: 07/25/2014
• Issued: 05/29/2018
• Est. Priority Date: 03/18/2011
• Status: Active Grant

• Current Assignee: RAED M Ali MD Incorporated
• Original Assignee: RAED M Ali MD Incorporated
• Inventors: Ali, Raed
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): ECKMAN, MICHELLE CHRISTINE
• Application Number:
  US14/341,587
• Publication Number:
  US 20150173798A1
• Time in Patent Office: 1,404 Days
• Field of Search: 606246-249, 606279, 623 1711- 1716
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/7001 Screws or hooks combined with longitudinal elements which do not contact vertebrae A61B17/7058 takes precedence
• CPC Class Codes: A61B 17/7032 Screws or hooks with U-shaped head or back through which longitudinal rods pass
• CPC Class Codes: A61B 17/7064 Devices acting on, attached to, or simulating the effect of, vertebral facets; Tools therefor
• CPC Class Codes: A61B 17/86 Pins or screws or threaded wires; nuts therefor A61B17/72 take precedence
• CPC Class Codes: A61B 2017/564 Methods for bone or joint treatment
• CPC Class Codes: A61F 2/441 made of inflatable pockets or chambers filled with fluid, e.g. with hydrogel
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2/482 Electrical means
• CPC Class Codes: A61F 2/484 Fluid means, i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2002/30289 helically-coiled
• CPC Class Codes: A61F 2002/30364 Rotation about the common longitudinal axis
• CPC Class Codes: A61F 2002/30365 with additional means for limiting said rotation
• CPC Class Codes: A61F 2002/30367 with additional means for preventing said rotation
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/30484 : Mechanically expandable devices located on the first prosthetic part for locking into or onto the second prosthetic part
• CPC Class Codes: A61F 2002/30579 : with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30581 : having a pocket filled with fluid, e.g. liquid
• CPC Class Codes: A61F 2002/30583 : filled with hardenable fluid, e.g. curable in-situ
• CPC Class Codes: A61F 2002/30588 : filled with solid particles
• CPC Class Codes: A61F 2002/4415 : elements of the prosthesis being arranged in a chain like manner
• CPC Class Codes: A61F 2002/448 : comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys

Abstract

According to some embodiments, a method of accessing an intervertebral space of a patient'"'"'s spine in a minimally invasive manner compromises creating a passage from a posterior end of a pedicle of a vertebral member using a probe, advancing the probe through the pedicle and to a main body portion of the vertebral member, advancing the probe through a superior endplate of the vertebral member and into the intervertebral space and enlarging the passage using at least one tap to create an enlarged passage from a posterior of the pedicle to the intervertebral space. In some embodiments, the enlarged passage traverses at least three cortical layers of the vertebral member.

Claims

1. A method of fusing a first vertebra to a second vertebra, the second vertebra being immediately adjacent and above the first vertebra, the method comprising:

creating a passage from a posterior end of a pedicle of the first vertebra through a superior endplate of the first vertebra, such that the passage extends into an intervertebral space located generally between the first and second vertebrae;

advancing a first bone screw through the passage, the first bone screw having a distal end, wherein the first bone screw extends through the superior endplate of the first vertebra and into the intervertebral space and terminates before an inferior endplate of the second vertebra, such that the distal end of the first bone screw is located within the intervertebral space;

inserting a second bone screw into the second vertebra; and

coupling the first bone screw to the second bone screw;

wherein the first bone screw comprises threads along its length, wherein at least some of the threads of the first bone screw, once the first bone screw has been fully advanced through the passage, engage a cortex of the posterior end of the pedicle, a cortex of a shaft of the pedicle and a cortex of the superior endplate of the first vertebra.

2. The method of claim 1, wherein the first bone screw and the second bone screw are attached using a rod, a plate or other interconnecting member.

3. The method of claim 1, wherein the passage created through the first vertebra is generally linear.

4. The method of claim 1, further comprising delivering graft material into the intervertebral space.

5. The method of claim 4, wherein graft material is delivered into the intervertebral space through the passage.

6. The method of claim 1, further comprising removing native disc material from the intervertebral space, wherein native disc material is removed from the intervertebral space using a tissue removal system, wherein the tissue removal system is configured to be inserted and removed from the intervertebral space through the passage.

7. A method of fusing a first vertebra to a second vertebra, the second vertebra being immediately adjacent and above the first vertebra, the method comprising:

creating a passage through a pedicle of the first vertebra, the passage extending through a superior endplate of the first vertebra and into an intervertebral space located generally between the first and second vertebrae;

advancing a bone screw through the passage, a distal end of the bone screw extending through the superior endplate of the first vertebra and into the intervertebral space, such that the distal end of the bone screw terminates within the intervertebral space; and

coupling the bone screw to a second implant device, the second implant device being secured to the second vertebra;

wherein the bone screw comprises threads that are configured to engage each of the cortical bone surfaces along its length, wherein at least some of the threads of the first bone screw, once the first bone screw has been fully advanced through the passage, engage a cortex of a posterior end of the pedicle, a cortex of a shaft of the pedicle and a cortex of the superior endplate of the first vertebra; and

wherein the second implant device is secured to a facet joint defined by the first and second vertebrae.

8. The method of claim 7, wherein coupling the first bone screw to a second implant device comprises rigidly coupling the first bone screw to the second implant device.

9. The method of claim 7, wherein the first bone screw is coupled to the second implant device using at least one of a rod, a plate or other interconnecting member.

10. The method of claim 7, wherein the second implant device comprises a bone screw that is secured to the second vertebra.

11. A method of fusing a first vertebra to a second vertebra, the second vertebra being immediately adjacent and above the first vertebra, the method consisting essentially of:

creating a passage through a pedicle of the first vertebra that extends through a superior endplate of the first vertebra, such that the passage extends into an intervertebral space located generally between the first and second vertebrae;

advancing a first bone screw through the passage, wherein a distal end of the first bone screw extends through the superior endplate of the first vertebra and into the intervertebral space, such that the distal end of the first bone screw terminates within the intervertebral space; and

coupling the first bone screw to a second implant device, the second implant device being coupled to the second vertebra.

12. The method of claim 11, wherein the bone screw comprises threads that are configured to engage cortical bone surfaces along its length after advancement through the passage, wherein at least some of the threads of the first bone screw, once the first bone screw has been fully advanced through the passage, engage a cortex of the posterior end of the pedicle, a cortex of a shaft of the pedicle and a cortex of the superior endplate of the first vertebra.

13. The method of claim 11, wherein coupling the first bone screw to a second implant device comprises rigidly coupling the first bone screw to the second implant device.

14. The method of claim 11, wherein the first bone screw is coupled to the second implant device using at least one of a rod, a plate or other interconnecting member.

15. The method of claim 11, wherein the second implant device comprises a bone screw that is advanced at least partially into the second vertebra.

16. The method of claim 11, wherein the second implant device is secured to a facet joint defined by the first and second vertebrae.

17. The method of claim 11, further comprising delivering graft material into the intervertebral space, wherein graft material is delivered into the intervertebral space through the passage.

18. A method of fusing a first vertebra to a second vertebra, the second vertebra being immediately adjacent and above the first vertebra, the method comprising:

creating a passage through a pedicle of the first vertebra, the passage extending through a superior endplate of the first vertebra and into an intervertebral space located generally between the first and second vertebrae;

delivering graft material into the intervertebral space, wherein graft material is delivered into the intervertebral space through the passage;

advancing a bone screw through the passage, a distal end of the bone screw extending through the superior endplate of the first vertebra and into the intervertebral space, such that the distal end of the bone screw terminates within the intervertebral space; and

coupling the bone screw to a second implant device, the second implant device being secured to the second vertebra;

wherein the bone screw comprises threads that are configured to engage each of the cortical bone surfaces along its length, wherein at least some of the threads of the first bone screw, once the first bone screw has been fully advanced through the passage, engage a cortex of a posterior end of the pedicle, a cortex of a shaft of the pedicle and a cortex of the superior endplate of the first vertebra.

19. A method of fusing a first vertebra to a second vertebra, the second vertebra being immediately adjacent and above the first vertebra, the method comprising:

creating a passage through a pedicle of the first vertebra, the passage extending through a superior endplate of the first vertebra and into an intervertebral space located generally between the first and second vertebrae;

removing native disc material from the intervertebral space, wherein native disc material is removed from the intervertebral space using a tissue removal system, wherein the tissue removal system is configured to be inserted and removed from the intervertebral space through the passage;

advancing a bone screw through the passage, a distal end of the bone screw extending through the superior endplate of the first vertebra and into the intervertebral space, such that the distal end of the bone screw terminates within the intervertebral space; and

coupling the bone screw to a second implant device, the second implant device being secured to the second vertebra;

wherein the bone screw comprises threads that are configured to engage each of the cortical bone surfaces along its length, wherein at least some of the threads of the first bone screw, once the first bone screw has been fully advanced through the passage, engage a cortex of a posterior end of the pedicle, a cortex of a shaft of the pedicle and a cortex of the superior endplate of the first vertebra.