System and methods for alignment of a laser beam

• US 9,980,789 B2
• Filed: 12/04/2015
• Issued: 05/29/2018
• Est. Priority Date: 12/05/2014
• Status: Active Grant

• Current Assignee: Convergent Dental, Inc.
• Original Assignee: Convergent Dental, Inc.
• Inventors: Courtin, Christopher B., Groves, Jr., William H.
• Primary Examiner(s): Geisel, Kara E
• Assistant Examiner(s): SMITH, MAURICE C
• Application Number:
  US14/959,764
• Publication Number:
  US 20160157958A1
• Time in Patent Office: 907 Days
• CPC Class Codes: A61B 18/201 with beam delivery through a hollow tube, e.g. forming an articulated arm through a flexible conduit A61B18/22; Hand-pieces therefor
• CPC Class Codes: A61B 2018/00642 with feedback, i.e. closed loop control
• CPC Class Codes: A61B 2018/2025 with a pilot laser
• CPC Class Codes: A61C 1/0015 Electrical systems
• CPC Class Codes: A61C 1/0046 Dental lasers surgical lasers A61B18/20; working by laser beam in general B23K26/00; lasers per se H01S3/00
• CPC Class Codes: A61C 1/085 for multiple drills, for simultaneous drilling
• CPC Class Codes: A61C 3/02 Tooth drilling or cutting instruments; Instruments acting like a sandblast machine
• CPC Class Codes: G02B 26/0816 by means of one or more reflecting elements
• CPC Class Codes: G02B 7/005 Motorised alignment
• CPC Class Codes: H01S 3/0014 Monitoring arrangements not otherwise provided for photometry G01J1/00, e.g. G01J1/4257; radiation pyrometry G01J5/00; measuring coherence of light G01J9/00; measuring wavelength of light G01J9/00, e.g. G01J9/0246; measuring optical pulses G01J11/00; calorimetrically measuring power of laser beams G01K17/003
• CPC Class Codes: H01S 3/0071 Beam steering, e.g. whereby a mirror outside the cavity is present to change the beam direction

Abstract

A dental laser treatment system includes a treatment laser beam and a pilot (e.g., aiming/marking) laser beam sharing a collinear beam path, where the beam path is guided by a guidance system through a handpiece/main chamber assembly having a beam exit. A laser beam presence detector is removably affixed to or within the handpiece/main chamber assembly. The laser beam presence detector provides feedback to a computer which can control actuation of the treatment laser beam and the pilot laser beam, and the beam guidance system. The computer performs a search for determining the center location of the beam exit based on the feedback and controls the beam guidance system to guide the beam path approximately to the center of the beam exit, thereby providing automatic alignment of the laser beam with the beam exit or an optional hollow waveguide.

Claims

1. A beam-alignment system for aligning a laser beam of a laser-based treatment apparatus, the system comprising:

a housing forming an inlet to a beam exit of a handpiece of a laser-based treatment apparatus; and

a sensor disposed in the housing, aligned with the inlet and adapted to provide a first signal indicating detection of laser energy by the sensor above a specified threshold level and a second signal indicating absence of laser energy above the threshold level; and

a processor programmed to;

direct a beam guidance system to adjust a laser beam path; and

determine a center of the beam exit using the first and second signals.

2. The beam-alignment system of claim 1, wherein the housing is attachable to the beam exit via at least one of a friction-based coupling, a threaded coupling, a magnetic coupling, and a mechanical coupling.

3. The beam-alignment system of claim 1, wherein the sensor comprises at least one sensor element selected from the group consisting of a photoresistor, a photodiode, a phototransistor, a thermoelectric device, and a far-IR optical sensor.

4. The beam-alignment system of claim 1, wherein the sensor is adapted to provide the second signal indicating absence of laser energy.

5. The beam-alignment system of claim 1, further comprising a diffusor disposed over the sensor.

6. The beam-alignment system of claim 5, wherein the diffusor comprises a translucent material.

7. The beam-alignment system of claim 1, further comprising an amplifier for amplifying an output signal of the sensor.

8. The beam-alignment system of claim 1, further comprising circuitry:

comparing a sensor signal obtained from the sensor with a reference signal corresponding to the threshold level;

producing the first signal if the sensor signal is greater than the reference signal; and

otherwise producing the second signal.

9. A laser-based treatment system, comprising:

a handpiece comprising;

a beam exit; and

a sensor assembly;

(i) that has a central aperture aligned with the beam exit, and (ii) that is at least partially attached to an inner surface of the handpiece, the sensor assembly being adapted to provide a first signal indicating detection of laser energy by the sensor assembly above a specified threshold level and a second signal indicating absence of laser energy above the specified threshold level; and

a processor programmed to;

direct a beam guidance system to adjust a laser beam path; and

determine a center of the beam exit using the first and second signals.

10. The laser-based treatment system of claim 9, wherein at least a portion of the inner surface of the handpiece is reflective at a wavelength of the laser.

11. The laser-based treatment system of claim 9, wherein the sensor assembly comprises at least one sensor selected from the group consisting of a photoresistor, a photodiode, a phototransistor, a thermoelectric device, and a far-IR optical sensor.

12. The laser-based treatment system of claim 9, wherein the handpiece further comprises a turning mirror.

13. The laser-based treatment system of claim 12, wherein:

the turning mirror is disposed downstream of the sensor along a first portion of a laser-beam path and upstream from the beam exit along a second portion of the laser-beam path; and

the beam exit and the aperture of the sensor assembly are aligned via the first and second portions.

14. The laser-based treatment system of claim 9, wherein a translucent material is disposed over the sensor assembly.

15. The laser-based treatment system of claim 9, further comprising an amplifier for amplifying an output signal of the sensor assembly.

16. The laser-based treatment system of claim 9, further comprising circuitry:

comparing a sensor signal obtained from the sensor assembly with a reference signal;

producing the first signal if the sensor signal is above the reference signal; and

otherwise producing the second signal.

17. The laser-based treatment system of claim 9, wherein the sensor assembly comprises:

an annular reflector attached to the inner surface of the handpiece and forming the central aperture; and

a sensor separated from and facing the reflector ring, and adapted to produce the first and second signals.

18. The laser-based treatment system of claim 17, wherein the annular reflector comprises a diffusor.

19. A method of aligning a laser beam, the method comprising the steps of:

(a) selecting a first axis and a step size;

(b) adjusting a first rotatable mirror of a beam guidance system such that a laser beam directed by the beam guidance system is not detected by a sensor and recording a co-ordinate of the first mirror along the first axis;

(c) adjusting the first rotatable mirror along the first axis in a first direction by the step size and recording a co-ordinate of the first mirror along the first axis;

(d) if the laser beam is not detected, increasing the step size and repeating step (c);

(e) otherwise;

(A) decreasing the step size and readjusting the first rotatable mirror along the first axis in a second direction opposite the first direction by the decreased step size;

(B) if the laser beam is detected, computing an average of the co-ordinates recorded in steps (b) and (c), the average being associated with the first rotatable mirror;

(C) otherwise, replacing the co-ordinate recorded in step (b) corresponding to the readjusted position of the first rotatable mirror along the first axis;

(D) decreasing the step size and readjusting the first rotatable mirror along the first axis in the first direction by the decreased step size;

(E) if the laser beam is not detected, computing an average of the co-ordinates recorded in steps (C) and (c), the average being associated with the first rotatable mirror; and

(F) otherwise, replacing the co-ordinate recorded in step (c) corresponding to the readjusted position of the first rotatable mirror along the first axis.

20. The method of claim 19, further comprising repeating steps (e)(A) through (e)(F).

21. The method of claim 19, further comprising:

selecting a second axis orthogonal to the first axis; and

repeating steps (b) through (e) corresponding to the second axis and a second rotatable mirror, the average computed in any of steps (e)(B) and (e)(E) being associated with the second rotatable mirror.