Plunger for a medication cartridge

• US 9,981,088 B2
• Filed: 03/18/2013
• Issued: 05/29/2018
• Est. Priority Date: 03/27/2012
• Status: Active Grant

• Current Assignee: Eli Lilly and Company
• Original Assignee: Eli Lilly and Company
• Inventors: Byerly, Roy Howard
• Primary Examiner(s): OSINSKI, BRADLEY JAMES
• Application Number:
  US14/384,711
• Publication Number:
  US 20150045741A1
• Time in Patent Office: 1,898 Days
• CPC Class Codes: A61M 5/31513 Piston constructions to improve sealing or sliding
• CPC Class Codes: A61M 5/31515 Connection of piston with piston rod

Abstract

A medication cartridge plunger including a sealing member, which is formed of a resilient material, and a force distributing member, which is attached to sealing member and formed of a material more rigid than the resilient material. The force distributing member is shaped complementary with the sealing member to distribute to the sealing member a medication expelling force that may be applied to the force distributing member by an external drive element to drive the plunger forward. The force distributing member includes a radial periphery fit within a hollow of the sealing member. The radial periphery has a plurality of apex regions connected by spanning regions, which apex regions are disposed along a common circle centered on an axial center of the medication cartridge plunger. The spanning regions are disposed within the common circle, and each apex region, relative to the common circle, is not in diametric alignment with any of the other apex regions.

Claims

1. A medication cartridge plunger comprising:

a sealing member formed of a resilient material, said sealing member including a body with a forward end, a rearward end, and a length that extends in an axial direction between said forward end and said rearward end, wherein along said body length said sealing member includes at least one sealing surface extending around said body for a slideable, fluid- tight sealing engagement with an interior surface of a cartridge barrel in which the medication cartridge plunger is installed for use, wherein a central region of said rearward end of said body includes a recessed surface that defines a plate portion accommodating hollow and an attachment portion receiving cavity; and

a force distributing member including a plate portion and an attachment portion projecting forward from said plate portion, said plate portion attached to said sealing member by said attachment portion fitting within said attachment portion receiving cavity, said force distributing member formed of a material more rigid than said resilient material, said plate portion shaped complementary with said sealing member to distribute to said recessed surface a medication expelling force that may be applied to said plate portion by an external drive element to drive the plunger forward, wherein a forward face of the plate portion contacts the recessed surface of the sealing member to distribute the medication expelling force to said recessed surface, said plate portion including an outer radial periphery arranged transverse to the axial direction and fit within said plate portion accommodating hollow, said outer radial periphery having a plurality of apex regions connected by spanning regions, said apex regions disposed along a common circle, said spanning regions disposed within said common circle, wherein each said apex region, relative to the common circle, is not in diametric alignment with any of the other apex regions.

2. The medication cartridge plunger of claim 1 wherein said spanning regions form a majority portion of a length of said outer radial periphery.

3. The medication cartridge plunger of claim 2 wherein said spanning regions form straight segments of said outer radial periphery which are arranged chord-like relative to the common circle.

4. The medication cartridge plunger of claim 1 wherein said plurality of apex regions consist of an odd number of apex regions.

5. The medication cartridge plunger of claim 1 wherein said common circle is centered on an axial center of the medication cartridge plunger.

6. The medication cartridge plunger of claim 1 wherein said plate portion has a rearward face coplanar with said body rearward end.

7. The medication cartridge plunger of claim 1 wherein the plate portion forms a rearward face of the medication cartridge plunger adapted to engage the external drive element.

8. The medication cartridge plunger of claim 1 wherein the attachment portion attaches to the sealing member with a frictional detent fit.

9. The medication cartridge plunger of claim 1 wherein the attachment portion includes an enlarged head configured to attach the plate portion to the sealing member.

10. The medication cartridge plunger of claim 1 wherein the attachment portion blocks relative axial movement of the force distributing member and the sealing member.

11. A medication cartridge including:

a barrel including an outlet;

a plunger positioned in the barrel; and

a drive member positioned rearward of the plunger and configured to apply a driving force to the plunger to drive the plunger forward,

wherein said plunger includes

a sealing member formed of a resilient material, said sealing member including a body with a forward end, a rearward end, and a length that extends in an axial direction between said forward end and said rearward end, said sealing member including at least one sealing surface for a fluid-tight sealing engagement with an interior surface of the barrel, the rearward end of said sealing member including a recessed surface that defines a plate portion accommodating hollow and an attachment portion receiving cavity positioned forward of the plate portion accommodating hollow, and

a force distributing member including a plate portion and an attachment portion projecting forward from said plate portion and attaching said force distributing member to the sealing member, said force distributing member formed of a material more rigid than said resilient material, said plate portion engaging said recessed surface of said sealing member to distribute to said recessed surface said driving force, said plate portion including an outer radial periphery arranged transverse to the axial direction and fit within said plate portion accommodating hollow, said outer radial periphery having a plurality of apex regions connected by spanning regions, said apex regions disposed along a common circle, said spanning regions disposed within said common circle, wherein each said apex region, relative to the common circle, is not in diametric alignment with any of the other apex regions.

12. The medication cartridge of claim 11 further including a medication positioned in the barrel between the plunger and the outlet, wherein said driving force is operative to expel the medication from the barrel through the outlet.

13. The medication cartridge of claim 11 wherein the drive member includes a lead end configured to engage a rearward face of the plate portion of the plunger, and a surface area of the plate portion contacting the sealing member is greater than a surface area of the lead end engaging the plate portion.

14. The medication cartridge of claim 11 wherein the attachment portion attaches to the sealing member with a frictional detent fit.