Thoracic air bladder assembly

• US 9,981,577 B2
• Filed: 01/19/2015
• Issued: 05/29/2018
• Est. Priority Date: 01/19/2015
• Status: Active Grant

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Zouzal, Winsen C., Patrick, Gerald, Galbreath, Ashford Allen, Pereny, Michelle A.
• Primary Examiner(s): Islam, Syed A
• Application Number:
  US14/599,650
• Publication Number:
  US 20160206103A1
• Time in Patent Office: 1,226 Days
• Field of Search: 2972843, 2972846, 29745234, 29745241
• CPC Class Codes: A47C 4/54 Inflatable chairs connection of valves to inflatable elastic bodies B60C29/00
• CPC Class Codes: A47C 7/40 for the back
• CPC Class Codes: A47C 7/46 with special, e.g. adjustable , lumbar region support profile; "Ackerblom" profile chairs
• CPC Class Codes: A47C 7/467 adjustable by fluid means
• CPC Class Codes: B60N 2/525 using gas
• CPC Class Codes: B60N 2/646 shape of the cushion
• CPC Class Codes: B60N 2/914 Hydro-pneumatic adjustments of the shape

Abstract

A seat air bladder assembly is provided with at least one central air bladder region having a support surface. At least one pair of lateral air bladder regions extend from opposed sides of the at least one central bladder region. The at least one pair of lateral air bladder regions are oriented at a non-zero angle to incline laterally and support a thoracic region of a seat occupant. A seat assembly is provided with a seat back with a contact surface with a thoracic region. An air bladder assembly is oriented within the thoracic region of the seat back with a support surface that is reclined relative to the contact surface to provide support, and wedge-shaped so that during inflation the air bladder assembly inflates in an upward and forward direction relative to the seat back.

Claims

1. A seat assembly comprising:

a seat back; and

an air bladder assembly oriented within a thoracic region of the seat back comprising;

at least one central longitudinal air bladder region having a support surface, and

at least one pair of lateral air bladder regions extending from opposed sides of the at least one central longitudinal air bladder region wherein the at least one pair of lateral air bladder regions are oriented at a non-zero angle to incline laterally and support the thoracic region of a seat occupant;

wherein the at least one central longitudinal air bladder region comprises an upright column of central air bladder regions;

wherein the upright column of central air bladder regions comprises;

a first central air bladder region having a tapered width increasing in a longitudinal direction and sized to fit between an occupant'"'"'s shoulder blades, and

a second central air bladder region adjacent the first central air bladder region;

wherein the air bladder assembly is provided with a support surface that is oriented rearward of the seat back contact surface and reclined relative to the seat back contact surface to provide adjustable support to the seat back contact surface, and wherein the air bladder assembly support surface is wedge-shaped so that during inflation the air bladder regions inflate in an upward and forward direction relative to the seat back; and

wherein an area of the air bladder assembly support surface is less than an area of the seat back contact surface.

2. The seat assembly of claim 1 further comprising upper and lower seams of the at least one pair of lateral air bladder regions oriented at the non-zero lateral angle.

3. The seat assembly of claim 1 wherein the non-zero angle is further defined as an angle in a range of fifteen to forty-five degrees.

4. The seat assembly of claim 1 wherein the non-zero angle is further defined as thirty degrees.

5. The seat assembly of claim 1 wherein the at least one pair of lateral air bladder regions are also oriented at a second non-zero angle relative to the at least one central air bladder region support surface to incline forward.

6. The seat assembly of claim 5 wherein the second non-zero angle is further defined as an angle in a range of fifteen to forty-five degrees.

7. The seat assembly of claim 1 wherein each of the at least one pair of lateral air bladder regions has a support surface defined by an irregular quadrilateral shape.

8. The seat assembly of claim 7 wherein the irregular quadrilateral shape is further defined as a trapezoid.

9. The seat assembly of claim 1 wherein the increased width is further defined as greater than sixty millimeters.

10. The seat assembly of claim 1 wherein the at least one pair of lateral air bladder regions extend from opposed sides of the second central air bladder region.

11. The seat assembly of claim 10 wherein the at least one pair of lateral air bladder regions is further defined as a first pair of air bladder regions;

wherein the upright column of central air bladder regions further comprises a third central air bladder region adjacent the second central air bladder region and spaced apart from the first central air bladder region; and

wherein the air bladder assembly further comprises a second pair of lateral air bladder regions extending from opposed sides of the third central air bladder region wherein the second pair of lateral air bladder regions are oriented at a non-zero angle relative to one another to support the thoracic region of the seat occupant.

12. The seat assembly of claim 1 further comprising:

an inflation device in fluid communication with the air bladder assembly; and

a controller in electrical communication with the inflation device to control selective inflation of the air bladder assembly.

13. The seat assembly of claim 1 wherein the at least one central longitudinal air bladder region and the at least one pair of lateral air bladder regions further define a plurality of longitudinally separated compartments for individual adjustment;

and

wherein the air bladder assembly further comprises upper seams and lower seams separating the plurality of longitudinally separated compartments;

wherein the upper seams and the lower seams are oriented horizontally in the at least one central longitudinal air bladder region; and

wherein the upper seams and the lower seams are angled at an outward incline in the at least one pair of lateral air bladder regions.

14. The seat assembly of claim 1 wherein the at least one central longitudinal air bladder region and the at least one pair of lateral air bladder regions further define a plurality of longitudinally separated compartments for individual adjustment;

and

wherein the plurality of longitudinally separated compartments comprises;

a first compartment defined by the at least one central longitudinal air bladder region only with a width,

a second compartment defined by the at least one central longitudinal air bladder region and the at least one pair of lateral air bladder regions with an overall width greater than the first compartment width, and

a third compartment defined by the at least one central longitudinal air bladder region and the at least one pair of lateral air bladder regions with an overall width greater than the second compartment width.

15. The seat assembly of claim 1 wherein the at least one central air bladder region has a width of at least sixty millimeters and a length of at least four hundred millimeters;

and

wherein the at least one pair of lateral air bladder regions each has a tapered width expanding to an end that is at least one hundred millimeters in width to collectively support the thoracic region.

16. An air bladder assembly comprising:

a central region having a width of approximately sixty millimeters and a length of approximately four hundred millimeters;

a pair of wings extending from the central region, each wing having a tapered width expanding at approximately thirty degrees to an end that is at least one hundred millimeters in width to collectively support a thoracic regions;

wherein the central region and the pair of wings further define a plurality of longitudinally separated compartments for individual adjustment; and

upper seams and lower seams separating the plurality of longitudinally separated compartments;

wherein the upper seams and the lower seams are oriented horizontally in the central region; and

wherein the upper seams and the lower seams are angled at an outward incline in the pair of wings.

17. A seat assembly comprising a seat back and an air bladder assembly according to claim 16 oriented within a thoracic region of the seat back.

18. The seat assembly of claim 17 wherein the seat back is provided with a contact surface;

and

wherein the air bladder assembly is provided with a support surface that is reclined relative to the contact surface to provide support, and wedge-shaped so that during inflation the air bladder assembly inflates in an upward and forward direction relative to the seat back.

19. The air bladder assembly of claim 16 wherein the pair of wings do not extend an entire length of the central region.

20. An air bladder assembly comprising:

a central region having a width of approximately sixty millimeters and a length of approximately four hundred millimeters; and

a pair of wings extending from the central region, each wing having a tapered width expanding at approximately thirty degrees to an end that is at least one hundred millimeters in width to collectively support a thoracic region;

wherein the central region and the pair of wings further define a plurality of longitudinally separated compartments for individual adjustment; and

wherein the plurality of longitudinally separated compartments comprises;

a first compartment defined by the central region only with a width,

a second compartment defined by the central region and the pair of wings with an overall width greater than the first compartment width, and

a third compartment defined by the central region and the pair of wings with an overall width greater than the second compartment width.