Current harvesting transformer with protection from high currents

• US 9,984,818 B2
• Filed: 12/05/2016
• Issued: 05/29/2018
• Est. Priority Date: 12/04/2015
• Status: Active Grant

• Current Assignee: Sentient Technologies Holdings, LLC
• Original Assignee: Sentient Energy, Inc. (KOCH Industries Incorporated)
• Inventors: Rumrill, Ronald S.
• Primary Examiner(s): Nguyen, Tung X
• Application Number:
  US15/369,667
• Publication Number:
  US 20170162320A1
• Time in Patent Office: 540 Days
• CPC Class Codes: G01R 15/18 using inductive devices, e.g. transformers
• CPC Class Codes: G01R 15/207 Constructional details independent of the type of device used
• CPC Class Codes: G01R 31/40 Testing power supplies testing photovoltaic devices H02S50/10
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H01F 38/30 Constructions
• CPC Class Codes: H02H 7/042 for current transformers
• CPC Class Codes: H02H 9/021 Current limitation using saturable reactors H02H9/023 takes precedence

Abstract

A power distribution monitoring system is provided that can include a number of features. The system can include a plurality of monitoring devices configured to attach to individual conductors on a power grid distribution network. In some embodiments, a monitoring device is disposed on each conductor of a three-phase network and utilizes a split-core transformer to harvest energy from the conductors. The monitoring devices can be configured to harvest energy from the AC power grid and saturate the magnetic core of the transformer in the event of a fault condition or when harvested power is not needed. Methods of installing and using the monitoring devices are also provided.

Claims

1. A method of monitoring a power grid distribution network, comprising the steps of:

harvesting energy from a conductor line of the power grid distribution network with a split-core transformer of a monitoring device installed on the conductor line;

powering the monitoring device with the harvested energy;

during normal conductor line conditions, creating a DC current in the split-core transformer with a half-wave control circuit of the monitoring device to saturate a magnetic core of the split-core transformer during positive half-cycles to limit harvested energy; and

in the event of fault conditions on the conductor line, creating the DC current in the split-core transformer with a full-wave control circuit of the monitoring device to saturate the magnetic core of the split-core transformer during negative and positive half-cycles to prevent harvested energy.

2. The method of claim 1, wherein currents between 20-1400 amps flow in the conductor line during normal conductor line conditions.

3. The method of claim 1, further comprising conducting current through a Zener diode in a reverse direction to allow a TRIAC to conduct the DC current to short the split-core transformer during positive half-cycles.

4. The method of claim 1, wherein currents greater than 1400 amps flow in the conductor line during fault conditions.

5. The method of claim 1, further comprising conducting current through a Zener diode in a reverse direction to create a voltage across a resistor which allows a TRIAC to conduct the DC current to short the split-core transformer during negative half-cycles.

9. The method of claim 1, wherein the DC current is created with the full-wave control circuit at high currents above 1400 amps in the conductor line.

10. The method of claim 9, further comprising conducting current through a Zener diode in a reverse direction to create a voltage across a resistor which allows a TRIAC to conduct the DC current to short the split-core transformer during negative half-cycles.

6. A method of monitoring a power grid distribution network, comprising the steps of:

harvesting energy from a conductor line of the power grid distribution network with a harvesting coil wound around a split-core transformer of a monitoring device installed on the conductor line;

powering the monitoring device with the harvested energy;

creating a DC current in the harvesting coil with a half-wave control circuit of the monitoring device to short the split-core transformer to limit harvested energy during positive half-cycles; and

in the event of an abnormally high current on the conductor line, changing the half-wave control circuit to a full-wave control circuit and creating the DC current in the harvesting coil with the full-wave control circuit to short the split-core transformer to limit harvested energy during positive and negative half-cycles.

7. The method of claim 6, wherein the DC current is created with the half-wave control circuit at moderate currents between 2-1400 amps in the conductor line.

8. The method of claim 7, further comprising conducting current through a Zener diode in a reverse direction to allow a TRIAC to conduct the DC current to short the split-core transformer during positive half-cycles.

11. A power line monitoring device, comprising:

a split-core current transformer comprising first and second core halves, the split-core transformer being configured to harvest energy from a conductor line of a power grid distribution network to power the power line monitoring device;

secondary windings disposed around at least the first core half of the split-core transformer; and

a control circuit electrically coupled to the secondary windings, the control circuit configured to create a DC current to short the secondary windings to limit harvested energy during positive half-cycles, and in the event of an abnormally high current on the conductor line, being configured to create the DC to short the secondary windings to limit harvested energy during positive and negative half-cycles.

12. The device of claim 11, wherein the control circuit comprises:

a first Zener diode;

a second Zener diode;

a third Zener diode;

a fourth Zener diode;

a resistor; and

a TRIAC.

13. The device of claim 12, wherein the first Zener diode, the second Zener diode, and the TRIAC combine to form a half-wave control circuit that shorts the secondary windings to limit harvested energy during positive half-cycles.

14. The device of claim 13, wherein current is conducted through the first Zener diode in a reverse direction to allow the TRIAC to conduct the DC current to short the secondary windings during positive half-cycles.

15. The device of claim 13, wherein the half-wave circuit shorts the secondary windings at normal line currents in the conductor line between 20-1400 amps.

16. The device of claim 13, wherein the third Zener diode, the fourth Zener diode, the resistor, and the TRIAC combine with the half-wave control circuit to form a full-wave control circuit that shorts the secondary windings to limit harvested energy during negative and positive half-cycles.

17. The device of claim 16, wherein current is conducted through the third Zener diode in a reverse direction to create a voltage across the resistor, which allows the TRIAC to conduct the DC current to short the secondary windings during negative half-cycles.

18. The device of claim 16, wherein the full-wave circuit shorts the secondary windings at extreme line currents in the conductor line above 1400 amps.