Communication connector

• US 9,985,373 B2
• Filed: 10/12/2016
• Issued: 05/29/2018
• Est. Priority Date: 10/12/2016
• Status: Active Grant

• Current Assignee: Surtec Industries, Inc.
• Original Assignee: Surtec Industries, Inc.
• Inventors: Chen, Chou-Hsin
• Primary Examiner(s): Patel, Tulsidas C
• Assistant Examiner(s): Leigh, Peter G
• Application Number:
  US15/291,580
• Publication Number:
  US 20180102602A1
• Time in Patent Office: 594 Days
• Field of Search: 439676
• CPC Class Codes: H01R 12/585 Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board
• CPC Class Codes: H01R 13/17 with spring member on the pin
• CPC Class Codes: H01R 13/6466 on substrates, e.g. printed circuit boards [PCB]
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 24/64 for high frequency, e.g. RJ 45
• CPC Class Codes: H01R 4/2416 the contact members having insulation-cutting edges, e.g. of tuning fork type
• CPC Class Codes: H01R 9/031 for multiphase cables, e.g. with contact members penetrating insulation of a plurality of conductors insulation penetrating contact members in general H01R4/24

Abstract

A communication connector includes a housing defining a plug receiving space with a circuit board arrangement supported by the housing, which has pairs of communication paths associated with a plurality of contact pads. A spring contact arrangement includes a support/guide and a spring contacts. Each spring contact has a supported/guided portion, an extending end, an intervening pad contact portion contacting a pad, between the supported/guided portion and the extending end, a spring arm portion between the supported/guided portion and the pad contact portion and having a contact portion, with a plug contact surface, between the pad contact portion and the extending end. The plug contact surface is positioned in the plug receiving space in an unmated state. In plug mated state a deflection of the contact portion causes a relative deflection of the spring arm portion.

Claims

1. A communication connector jack comprising:

a housing defining a plug receiving space;

a circuit board arrangement supported by the housing, the circuit board arrangement comprising a plurality of electrical circuits defining plural pairs of communication paths and a plurality of contact pads, each of the contact pads being electrically connected to a respective one of the communication paths; and

a spring contact arrangement comprising a support/guide and a plurality of spring contacts, each of the plurality of spring contacts having a supported/guided portion that is supported/guided by the support/guide and having an extending end, having an intervening pad contact portion, between the supported/guided portion and the extending end, each pad contact portion being in electrical and physical contact with an associated one of the contact pads of the circuit board arrangement, having a spring arm portion between the supported/guided portion and the pad contact portion and having a contact portion, with a plug contact surface, between the pad contact portion and the extending end, the plug contact surface being positioned in the plug contact receiving space in an unmated state and in a plug mated state a deflection of the contact portion causing a relative deflection of the spring arm portion, wherein a stiffness of the contact portion extending end and/or of the contact portion is greater than a stiffness of the spring arm portion.

2. The communication connector jack according to claim 1, wherein each contact spring undergoes a rocking motion with the contact spring pivoting against the associated contact pad with a transitioning from the unmated state to plug mated state.

3. The communication connector jack according to claim 1, wherein:

the support/guide is comprised by a first fitting portion and a second fitting portion; and

the supported/guided portion extends between the first fitting portion and the second fitting portion and is guided between the first fitting portion and the second fitting portion at a fitting spring contact guiding region.

4. The communication connector jack according to claim 3, wherein the first fitting portion comprises an insert base and the second fitting portion comprises an insert cover with slots with each of the spring contacts extending through one of the slots to position the extending ends and the pad contact portion on a plug receiving space side of the insert cover.

5. The communication connector jack according to claim 4, wherein the insert cover includes a retaining portion extending from the insert cover in a direction of the plug receiving space, and the first fitting portion and the second fitting portion support the supported/guided portion with the pad contact portion in contact with one of the pads and with the extending end biased into contact with the retaining portion whereby upon a plug being inserted into the plug receiving space, the extending end is moved, by a contact of the plug, relative to the retaining portion and against the spring bias.

6. The communication connector jack according to claim 3, wherein the support/guide of the spring contact arrangement further comprises a plurality of holder arrangements, each holder arrangement comprising a biasing spring with a non-conductive holder forming a portion of the spring contact guiding region, wherein each biasing spring is held between the first fitting portion and said second fitting portion to press an associated holder into contact with an associated supported/guided portion of one of the contact springs to form said guiding region between the non-conductive holder and a non-conductive portion of one of said first fitting portion and said second fitting portion.

7. The communication connector jack according to claim 6, wherein the contact spring and the biasing spring together provide combined spring arm characteristics divided into a contact portion and a non conductive supporting portion.

8. The communication connector jack according to claim 3, wherein said plurality of spring contacts comprise:

a first set of spring contacts having a first set supported/guided portion, a first set pad contact portion and a first set spring arm portion between the supported/guided portion and pad contact portion, wherein each said first set spring arm portion and said first supported/guided portion extend essentially along a first angle of inclination relative to said first fitting portion and said second fitting portion; and

a second set of spring contacts having a second set supported/guided portion, a second set pad contact portion and a second set spring arm portion between the supported/guided portion and pad contact portion, wherein each said second set spring arm portion and said second supported/guided portion extend essentially along a second angle of inclination relative to said first fitting portion and said second fitting portion and said first angle of inclination is different from said second angle of inclination and said contact springs are disposed one after another alternating between contact springs of said first set of contacts springs and contact springs of said second set of contacts springs, such that each spring arm portion is not parallel with an adjacent spring arm portion.

9. The communication connector jack according to claim 3, wherein

the housing is formed of a plurality of housing parts;

and

at least one of the first fitting portion and a second fitting portion is formed in one piece with one of the housing parts.

10. The communication connector jack according to claim 3, wherein one of the first fitting portion and the second fitting portion includes a retaining bar to retain each spring contact in electrical and physical contact with an associated one of the contact pads.

11. The communication connector jack according to claim 1, wherein:

the support/guide is comprised by an insert molding of the supported/guided portions.

12. The communication connector jack according to claim 11, wherein said plurality of spring contacts comprise:

a first set of spring contacts having a first set insert molded supported/guided portion, a first set pad contact portion and a first set spring arm portion between the supported/guided portion and pad contact portion, wherein each said first set spring arm portion and said first supported/guided portion extend essentially along a first angle of inclination relative to said first fitting portion and said second fitting portion; and

a second set of spring contacts having a second set insert molded supported/guided portion, a second set pad contact portion and a second set spring arm portion between the supported/guided portion and pad contact portion, wherein each said second set spring arm portion and said second supported/guided portion extend essentially along a second angle of inclination relative to said first fitting portion and said second fitting portion and said first angle of inclination is different from said second angle of inclination and said contact springs are disposed one after another alternating between contact springs of said first set of contacts springs and contact springs of said second set of contacts springs, such that each spring arm portion is not parallel with an adjacent spring arm portion.

13. The communication connector jack according to claim 12, wherein insert molding of each first set insert molded supported/guided portion is offset relative to insert molding of each second set insert molded supported/guided portion.

14. The communication connector according to claim 1, wherein the connector is a RJ45 socket.

15. The communication connector according to claim 1, further comprising insulation displacement contacts (IDCs) electrically connected to a respective one of the communication paths, wherein:

the circuit arrangement comprises at least one circuit board;

the IDCs are each connectable to a respective wire of a cable;

the IDCs are each connected to the at least one circuit board such that the communication paths run between the respective IDCs and the pads;

the housing defines a RJ plug opening for receiving a RJ jack in the plug receiving space.

16. A communication connector jack comprising:

a housing defining a plug receiving space;

a circuit board arrangement supported by the housing, the circuit board arrangement comprising a plurality of electrical circuits defining plural pairs of communication paths and a plurality of contact pads, each of the contact pads being electrically connected to a respective one of the communication paths; and

a spring contact arrangement comprising a support/guide and a plurality of spring contacts, each of the plurality of spring contacts having a supported/guided portion that is supported/guided by the support/guide and having an extending end, having an intervening pad contact portion, between the supported/guided portion and the extending end, each pad contact portion being in electrical and physical contact with an associated one of the contact pads of the circuit board arrangement, having a spring arm portion between the supported/guided portion and the pad contact portion and having a contact portion, with a plug contact surface, between the pad contact portion and the extending end, the plug contact surface being positioned in the plug contact receiving space in an unmated state and in a plug mated state a deflection of the contact portion causing a relative deflection of the spring arm portion, wherein;

the support/guide is comprised by a first fitting portion and a second fitting portion;

the supported/guided portion extends between the first fitting portion and the second fitting portion and is guided between the first fitting portion and the second fitting portion at a fitting spring contact guiding region;

the housing is formed of a plurality of housing parts; and

at least one of the first fitting portion and a second fitting portion is formed in one piece with one of the housing parts.

17. A communication connector jack comprising:

a housing defining a plug receiving space;

a circuit board arrangement supported by the housing, the circuit board arrangement comprising a plurality of electrical circuits defining plural pairs of communication paths and a plurality of contact pads, each of the contact pads being electrically connected to a respective one of the communication paths; and

a spring contact arrangement comprising a support/guide and a plurality of spring contacts, each of the plurality of spring contacts having a supported/guided portion that is supported/guided by the support/guide and having an extending end, having an intervening pad contact portion, between the supported/guided portion and the extending end, each pad contact portion being in electrical and physical contact with an associated one of the contact pads of the circuit board arrangement, having a spring arm portion between the supported/guided portion and the pad contact portion and having a contact portion, with a plug contact surface, between the pad contact portion and the extending end, the plug contact surface being positioned in the plug contact receiving space in an unmated state and in a plug mated state a deflection of the contact portion causing a relative deflection of the spring arm portion, wherein;

the support/guide of the spring contact arrangement further comprises a plurality of holder arrangements, each holder arrangement comprising a biasing spring with a non-conductive holder forming a portion of the spring contact guiding region, wherein each biasing spring is held between the first fitting portion and said second fitting portion to press an associated holder into contact with an associated supported/guided portion of one of the contact springs to form said guiding region between the non-conductive holder and a non-conductive portion of one of said first fitting portion and said second fitting portion.