Relay for use with multiple power sources

• US 9,985,450 B2
• Filed: 05/12/2016
• Issued: 05/29/2018
• Est. Priority Date: 05/12/2016
• Status: Active Grant

• Current Assignee: Littelfuse Incorporated
• Original Assignee: Littelfuse Incorporated
• Inventors: Schwartz, Geoffrey, Crispim, Brian D.
• Primary Examiner(s): DIAO, M BAYE
• Application Number:
  US15/153,002
• Publication Number:
  US 20170331310A1
• Time in Patent Office: 747 Days
• Field of Search: 320107, 320138, 307 18, 307 29, 307 71, 307 38
• CPC Class Codes: H02J 1/10 Parallel operation of dc sources
• CPC Class Codes: H02J 2207/40 adapted for charging from various sources, e.g. AC, DC or multivoltage
• CPC Class Codes: H02J 7/0024 Parallel/serial switching of connection of batteries to charge or load circuit
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/0063 with circuits adapted for supplying loads from the battery
• CPC Class Codes: H02J 7/007182 in response to battery voltage

Abstract

Provided herein is a relay architecture for selecting between multiple power sources. In one approach, a first relay and first power source are electrically coupled to a first terminal. A second relay and second power source are electrically coupleable to a second terminal and to the first relay. A load is electrically coupled with at least one of the following in the case that a load voltage is below a predetermined threshold: the first terminal, the second terminal, and a third power source, wherein a power supply is provided to the load by the first power source in the case that the first power source is coupled to the first terminal. The power supply is provided to the load by the second power source when the second power source is coupled to the second terminal and the first power source is disconnected from the first terminal.

Claims

1. A system, comprising:

a load including a rechargeable battery;

a first relay electrically coupled to the rechargeable battery and a first terminal, wherein a first power source is coupleable with the first terminal;

a second relay electrically coupled to a second terminal, wherein a second power source is coupleable with the second terminal; and

a first relay contactor of the first relay, the first relay contactor operable for switching between a first contact pin electrically connected to the first terminal, and a second contact pin electrically connected in series to a second relay contactor of the second relay,

wherein the load is coupled with at least one of the following in the case that a battery charger coupled to the rechargeable battery detects a voltage of the rechargeable battery is below a predetermined threshold;

the first terminal, the second terminal, and a third power source, wherein a power supply is provided to the load by the first power source in the case that the first power source is electrically coupled to the first terminal.

2. The system of claim 1, wherein the power supply is provided to the load by the second power source in the case that the second power source is electrically coupled to the second terminal and the first power source is disconnected from the first terminal.

3. The system of claim 1, wherein the power supply is provided to the load by the third power source in the case that the first power source is disconnected from the first terminal and the second power source is disconnected from the second terminal.

4. The system of claim 1, further comprising a ground connected to each of the first relay and the second relay.

5. The system of claim 1, the second relay contactor operable for switching between a first contact pin electrically connected to the second terminal and a second contact pin electrically connected to the third power source.

6. The system of claim 5, wherein at least one of the first relay contactor and the second relay contactor is a coil.

7. The system of claim 1, wherein the first power source, the second power source, and the third power source are direct current (DC) power sources.

8. A circuit, comprising:

a load including a rechargeable battery;

a first relay electrically coupled to a first terminal, wherein a first direct current (DC) power source is coupleable with the first terminal; and

a second relay connected to the rechargeable battery and the first relay by a power line, wherein the second relay is electrically coupled to a second terminal, and wherein a second DC power source is coupleable with the second terminal;

a first relay contactor of the first relay, the first relay contactor operable for switching between a first contact pin electrically connected to the first terminal, and a second contact pin electrically connected in series to a second relay contactor of the second relay,

wherein the load is electrically coupled with at least one of the following in the case that a battery charger electrically coupled to the rechargeable battery detects a voltage of the rechargeable battery is below a predetermined threshold;

the first terminal, the second terminal, and a third DC power source, wherein a power supply is provided to the load by the first DC power source in the case that the first power source is electrically coupled to the first terminal.

9. The circuit of claim 8, wherein the power supply is provided to the load by the second DC power source in the case that the second DC power source is electrically coupled to the second terminal and the first DC power source is disconnected from the first terminal.

10. The circuit of claim 8, wherein the power supply is provided to the load by the third DC power source in the case that the first power supply is disconnected from the first terminal and the second DC power source is disconnected from the second terminal.

11. The circuit of claim 8, further comprising a ground connected to each of the first and second relays.

12. The circuit of claim 8, the second relay comprising a second relay contactor operable for switching between a first contact pin electrically connected to the second terminal, and a second contact pin electrically connected to the third DC power source.

13. The circuit of claim 12, wherein at least one of the first relay contactor and the second relay contactor is a coil.

14. A method for selecting between a plurality of power sources, comprising:

electrically coupling a first relay to a first terminal, wherein a first power source is coupleable with the first terminal;

electrically coupling a second relay to a second terminal, wherein a second power source is coupleable with the second terminal;

electrically connecting a first contact pin of a first relay contactor of the first relay to the first terminal, and electrically coupling, in series, a second contact pin of the first relay contactor to a second relay contactor of the second relay;

monitoring a load voltage of a rechargeable auxiliary battery; and

providing a power supply to the rechargeable auxiliary battery from one of the following in the case that a battery charger coupled to the rechargeable auxiliary battery detects a voltage of the rechargeable auxiliary battery is below a predetermined threshold;

the first power source, the second power source, and a third power source,

wherein the power supply is provided to the rechargeable auxiliary battery by the first power source in the case that the first power source is electrically coupled to the first terminal, and wherein the power supply is provided to the rechargeable auxiliary battery by the second power source in the case that the second power source is electrically coupled to the second terminal and the first power source is disconnected from the first terminal.

15. The method of claim 14, further comprising actuating, in the case that the first power source is electrically coupled to the first terminal, the first relay contactor of the first relay from a first position in contact with a power line to a second position in contact with the first terminal.

16. The method of claim 14, further comprising actuating, in the case that the second power source is electrically coupled to the second terminal and the first power source is not electrically coupled to the first terminal, the second relay contactor of the second relay from a first position in contact with the third power source to a second position in contact with the second terminal.

17. The method of claim 14, further comprising activating the first relay when the first power source is coupled to the first terminal.

18. The method of claim 14, further comprising activating the second relay when the second power source is coupled to the second terminal.