Adapter assemblies for interconnecting electromechanical handle assemblies and surgical loading units

• US 9,987,095 B2
• Filed: 03/30/2015
• Issued: 06/05/2018
• Est. Priority Date: 06/26/2014
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Chowaniec, David, Pribanic, Russell, Marczyk, Stanislaw, Zergiebel, Earl, Irka, Philip, Subramanian, Anand, Richard, Paul
• Primary Examiner(s): Gerrity, Stephen F
• Assistant Examiner(s): Kotis, Joshua
• Application Number:
  US14/672,731
• Publication Number:
  US 20150374449A1
• Time in Patent Office: 1,163 Days
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/2909 Handles
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00486 Adaptors for coupling parts with incompatible geometries
• CPC Class Codes: A61B 2017/00862 elastic or resilient for sutures A61B2017/0618
• CPC Class Codes: A61B 2017/2903 transferring rotary motion
• CPC Class Codes: A61B 2017/2925 Pistol grips
• CPC Class Codes: A61B 2090/064 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61B 2562/0261 Strain gauges
• CPC Class Codes: A61B 5/1076 for measuring dimensions inside body cavities, e.g. using catheters A61B3/1005 takes precedence
• CPC Class Codes: A61B 90/06 Measuring instruments not otherwise provided for

Abstract

A force transmitting assembly of an adapter assembly includes a rotatable drive shaft, a strain sensor, and a drive member. The drive shaft includes a proximal portion, a distal portion, and a flange. The distal portion includes a threaded portion. The strain sensor is coupled to the drive shaft and disposed adjacent the flange such that longitudinal movement of the drive shaft imparts a force on the strain sensor via the flange. The distal drive member has a proximal end rotatably coupled to the threaded portion of the drive shaft and a distal end configured to be operatively coupled to a driven member of a surgical loading unit. Rotation of the drive shaft longitudinally moves the drive member relative to the drive shaft to actuate the surgical loading unit.

Claims

1. A force transmitting assembly of an adapter assembly, comprising:

a rotatable drive shaft including;

a proximal portion configured to be operatively coupled to a driving member of a handle assembly;

a distal portion including a threaded portion; and

a flange supported on and extending from the drive shaft;

a proximal strain sensor coupled to the drive shaft and disposed adjacent the flange such that longitudinal movement of the drive shaft imparts a force on the proximal strain sensor via the flange;

a distal strain sensor distally spaced from the proximal strain sensor, the flange being disposed between the proximal and distal strain sensors; and

a distal drive member having a proximal end coupled to the threaded portion of the drive shaft and a distal end configured to be operatively coupled to a driven member of a surgical loading unit, wherein rotation of the drive shaft longitudinally moves the distal drive member relative to the drive shaft to actuate the surgical loading unit.

2. The force transmitting assembly according to claim 1, wherein the proximal strain sensor includes at least one strain gauge.

3. The force transmitting assembly according to claim 2, wherein the proximal strain sensor further includes:

a plate disposed about the drive shaft; and

a mounting member connected to the plate and defining a passage therethrough having the drive shaft received therein, the at least one strain gauge is disposed on the mounting member.

4. The force transmitting assembly according to claim 3, wherein the mounting member is fabricated from a resilient metal material.

5. The force transmitting assembly according to claim 3, wherein the at least one strain gauge includes a first set of strain gauges disposed on a proximally-oriented surface of the mounting member and a second set of strain gauges disposed on a distally-oriented surface of the mounting member.

6. The force transmitting assembly according to claim 1, wherein the drive shaft further includes a bearing disposed between the flange and the proximal strain sensor, the proximal portion of the drive shaft extending through the bearing.

7. The force transmitting assembly according to claim 1, wherein the drive shaft further includes a pair of bearings disposed between the proximal and distal strain sensors, the flange being disposed between the pair of bearings.

8. An adapter assembly for selectively interconnecting a surgical loading unit and a handle assembly that is configured to actuate the surgical loading unit, the adapter assembly comprising:

a housing configured and adapted for selective connection with the handle assembly;

an outer tube having a proximal end supported by the housing and a distal end configured to be coupled with the surgical loading unit, and

a force transmitting assembly extending at least partially through the outer tube and including;

a rotatable drive shaft including;

a proximal portion configured to be operatively coupled to a rotatable driving member of the handle assembly;

a distal portion including a threaded portion; and

a flange supported on and extending from the drive shaft;

a proximal strain sensor coupled to the drive shaft and affixed to the housing, the proximal strain sensor disposed adjacent the flange such that longitudinal movement of the drive shaft imparts a force on the proximal strain sensor via the flange;

a distal strain sensor distally spaced from the proximal strain sensor, the flange being disposed between the proximal and distal strain sensors; and

a distal drive member having a proximal end coupled to the threaded portion of the drive shaft and a distal end configured to be operatively coupled to a translatable driven member of the surgical loading unit, wherein rotation of the drive shaft longitudinally moves the distal drive member relative to the drive shaft to actuate the surgical loading unit.

9. The adapter assembly according to claim 8, wherein the proximal strain sensor includes at least one strain gauge.

10. The adapter assembly according to claim 9, wherein the proximal strain sensor further includes:

a plate disposed about the drive shaft and affixed to the housing; and

a mounting member connected to the plate and defining a passage therethrough having the drive shaft received therein, the at least one strain gauge disposed on the mounting member.

11. The adapter assembly according to claim 10, wherein the mounting member is fabricated from a resilient metal material.

12. The adapter assembly according to claim 10, wherein the at least one strain gauge includes a first set of strain gauges disposed on a proximally-oriented surface of the mounting member and a second set of strain gauges disposed on a distally-oriented surface of the mounting member.

13. The adapter assembly according to claim 8, wherein the drive shaft further includes a bearing disposed between the flange and the proximal strain sensor, the proximal portion of the drive shaft extending through the bearing.

14. The adapter assembly according to claim 8, wherein the drive shaft further includes a pair of bearings disposed between the proximal and distal strain sensors, the flange being disposed between the pair of bearings.

15. A surgical instrument, comprising:

a handle assembly including a rotatable driving member;

an adapter assembly including;

a housing coupled with the handle assembly;

an outer tube having a proximal end supported by the housing and a distal end; and

a force transmitting assembly extending at least partially through the outer tube and including;

a rotatable drive shaft including;

a proximal portion operatively coupled to the rotatable driving member of the handle assembly; and

a distal portion including a flange and a threaded portion;

a proximal strain sensor coupled to the drive shaft and affixed to the housing, the proximal strain sensor disposed adjacent the flange such that longitudinal movement of the drive shaft imparts a force on the proximal strain sensor via the flange;

a distal strain sensor distally spaced from the proximal strain sensor, the flange being disposed between the proximal and distal strain sensors; and

a distal drive member having a proximal end coupled to the threaded portion of the drive shaft and a distal end; and

a surgical loading unit configured to be actuated by the handle assembly and including a translatable driven member operatively coupled to the distal end of the distal drive member of the force transmitting assembly, wherein rotation of the drive shaft longitudinally moves the distal drive member relative to the drive shaft to actuate the surgical loading unit.

16. The surgical instrument according to claim 15, wherein the proximal strain sensor includes at least one strain gauge.