Mechanical driver

• US 9,987,418 B2
• Filed: 03/27/2013
• Issued: 06/05/2018
• Est. Priority Date: 03/28/2012
• Status: Active Grant

• Current Assignee: ViCentra B.V.
• Original Assignee: ViCentra B.V.
• Inventors: Cefai, Joseph John
• Primary Examiner(s): Bosques, Edelmira
• Application Number:
  US14/388,661
• Publication Number:
  US 20150051547A1
• Time in Patent Office: 1,896 Days
• Field of Search: 604135
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2205/0244 Micromachined materials, e.g. made from silicon wafers, microelectromechanical systems [MEMS] or comprising nanotechnology
• CPC Class Codes: A61M 2205/0266 Shape memory materials
• CPC Class Codes: A61M 2207/00 Methods of manufacture, assembly or production
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: F03G 7/065 using a shape memory element
• CPC Class Codes: F04B 17/00 Pumps characterised by combination with, or adaptation to, specific driving engines or motors
• CPC Class Codes: F04B 19/006 Micropumps F04B43/043 and F04B43/095 take precedence
• CPC Class Codes: F04B 43/043 Micropumps
• CPC Class Codes: F04B 9/02 the means being mechanical

Abstract

A mechanical driver comprising a wedge shaped member operatively coupled to a shape memory alloy such that the shape memory alloy is able to displace the wedge shaped member in an essentially linear direction. The wedge shaped member is in constant contact with a lever arranged so that it can rotate about a fixed pivot point. A piston is arranged such that it is constant contact with the lever at a point between the pivot point of the lever and the contact point between the lever and the wedge shaped member. Return springs are provided to return the piston, lever and wedge shaped member to their respective start positions. Activation of the shape memory alloy displaces the wedge shaped member along its linear direction and this causes the lever to be deflected about its pivot point and the piston to be deflected in an essentially linear direction that is perpendicular to the linear direction of travel of the wedge shaped member.

Claims

1. A mechanical driver comprising:

a lever which is rotatable at a fixed rotation point,

a wedge shaped member operatively coupled to and always in direct constant contact with the lever at a point at a distance from the fixed rotation point to deflect the lever about the fixed rotation point,

a shape memory alloy operatively coupled to the wedge shaped member to move the wedge shaped member in sliding contact relative to the lever such that the wedge shaped member deflects the lever, wherein the shape memory alloy is held at a predetermined tension in its start position, and

a piston drive point located on the lever, at a distance from the fixed rotation point of the lever.

2. Mechanical driver according to claim 1, wherein the mechanical driver comprises a piston always in direct constant contact with the lever at the piston drive point.

3. Mechanical driver according to claim 1, wherein the distance between the fixed rotation point and the point where the lever is in contact with the wedge shaped member equals the distance between the fixed rotation point and the piston drive point.

4. Mechanical driver according to claim 1, wherein the distance between the fixed rotation point and the point where the lever is in contact with the wedge shaped member is larger than the distance between the fixed rotation point and the piston drive point.

5. Mechanical driver according to claim 1, wherein the wedge shaped member has a single angled surface.

6. Mechanical driver according to claim 5, wherein the angled surface is an inclined straight surface.

7. Mechanical driver according to claim 1, wherein the wedge shaped member has two angled surfaces.

8. Mechanical driver according to claim 7, wherein the angled surfaces are two opposite inclined straight surfaces.

9. Mechanical driver according to claim 5, wherein the wedge shaped member has surfaces at either end of the angled surface that are essentially planar to the direction of travel of the wedge shaped member.

10. Mechanical driver according to claim 9, wherein the wedge shaped member is movable from a first position into a second position, and vice versa, and the lever is in contact with the surfaces, at either end of the angled surface, when the wedge shaped member is in its first and second positions respectively.

11. Mechanical driver according to claim 1, wherein the wedge shaped member is attached to a frame by flexible tethers.

12. Mechanical driver according to claim 1, wherein the shape memory alloy is a wire.

13. Mechanical driver according to claim 12, wherein the shape memory wire is fixed at one end to the wedge shaped member.

14. Mechanical driver according to claim 12, wherein the shape memory wire is looped around at least part of the wedge shaped member and the ends of the shape memory wire are attached to fixed points.

15. Mechanical driver according to claim 2, wherein the piston drive point is located, relative to the fixed rotation point of the lever and the point where the lever is in contact with the wedge shaped member, so as to optimise the accuracy of movement of the piston.

16. Mechanical driver according to claim 1, wherein the mechanical driver further comprises a return spring operatively coupled to the wedge shaped member, and acting against the force of the shape memory alloy.

17. Mechanical driver according to claim 16, wherein the return spring is an elastomeric material.

18. Mechanical driver according to claim 16, wherein the return spring is fabricated using an injection molding or casting technique.

19. Mechanical driver according to claim 2, wherein the mechanical driver further comprises a return spring operatively coupled to the piston, and acting to return the piston to its starting position.

20. Mechanical driver according to claim 19, wherein the return spring on the piston is biased when the piston is in its starting position.

21. Mechanical driver according to claim 19, wherein the return spring forms a pumping membrane of a micro pump.

22. Mechanical driver according to claim 19, wherein the return spring is an elastomeric material.

23. Mechanical driver according to claim 22, wherein the return spring is fabricated using an injection molding or casting technique.

24. Mechanical driver according to claim 1, wherein the mechanical driver further comprises a return spring operatively coupled to the lever, and acting to return the lever to its starting position.

25. Mechanical driver according to claim 24, wherein the return spring on the lever is biased when the lever is in its starting position.

26. Mechanical driver according to claim 24, wherein the return spring is an elastomeric material.

27. Mechanical driver according to claim 24, wherein the return spring is fabricated using an injection molding or casting technique.

28. A mechanical driver according to claim 1, wherein the shape memory alloy is operatively coupled to the wedge shaped member and is arranged to move the wedge shaped member by activation of the shape memory alloy such that the wedge shaped member deflects the lever.

29. A mechanical driver according to claim 1, wherein the shape memory alloy is operatively coupled to the wedge shaped member to move the wedge shaped member only along a linear axis such that the wedge shaped member deflects the lever.

30. A mechanical driver according to claim 2, wherein reciprocating movement of the piston drive point causes corresponding reciprocating movement of the piston.

31. The mechanical drive according to claim 29, further comprising:

a piston always in direct constant contact with the lever at the piston drive point;

wherein activation of the shape memory alloy to move the wedge shaped member along the linear axis, deflecting the lever, causes the piston to be deflected in an essentially linear direction that is perpendicular to the linear axis.

32. A pump comprising the mechanical driver according to claim 1.

33. Pump according to claim 32 for pumping a liquid therapeutic product comprising a pumping chamber having an inlet valve and an outlet valve, wherein a volume of the pumping chamber is caused to change by actuation of the mechanical driver.

34. An infusion system including the pump of claim 32.