System for identifying and duplicating master keys

• US 9,987,715 B2
• Filed: 10/09/2017
• Issued: 06/05/2018
• Est. Priority Date: 06/26/2015
• Status: Active Grant

• Current Assignee: Hillman Group Incorporated (Hillman Solutions Corp.)
• Original Assignee: Minute Key, Inc. (Hillman Solutions Corp.)
• Inventors: Gardner, Richard L, Cooley, Bradford Shayne, Kortbawi, David
• Primary Examiner(s): Stafira, Michael P
• Application Number:
  US15/728,074
• Publication Number:
  US 20180065226A1
• Time in Patent Office: 239 Days
• CPC Class Codes: B23C 2235/24 Electronic sensors
• CPC Class Codes: B23C 2235/32 Measurement systems
• CPC Class Codes: B23C 2235/41 Scanning systems
• CPC Class Codes: B23C 2260/56 Lasers improving machinability with laser whilst milling B23P25/003
• CPC Class Codes: B23C 2260/76 Sensors
• CPC Class Codes: B23Q 35/00 Control systems or devices for copying directly from a pattern or a master model; Devices for use in copying manually copy milling classified also in B27C5/003
• CPC Class Codes: G01B 11/24 for measuring contours or curvatures
• CPC Class Codes: G01B 5/0018 for measuring key-ways

Abstract

A system for duplicating a master key includes a mechanism for receiving and positioning a master key. The master key defines a major key axis and an intermediate key axis along which a key blade variably extends, and a minor key axis along a key thickness. Optical path components direct a light beam along the minor key axis. The light beam impinges upon the key blade. A portion of the light beam traverses the key blade. A detector receives the portion of the light beam that traverses the key blade. An apparatus imparts relative motion along the major key axis between the light beam and the master key. The light beam scans along the major key axis of the master key. A processor receives a signal from the detector as the beam scans along the major key axis and generates information usable for defining the machining of a duplicate key.

Claims

1. A system for duplicating a master key comprising:

a mechanism for receiving and positioning a master key, wherein the master key defines a major key axis, an intermediate axis along which a key blade variably extends, and a minor key axis along a key thickness;

optical path components that direct a light beam along the minor key axis;

one or more apparatus that imparts relative motion along the major key axis between the light beam and the master key such that the light beam scans along the major key axis;

a detector that receives at least a portion of the light beam;

a processor configured to receive a signal from the detector use the signal to generate position information for a distal end of the master key; and

a camera configured to receive the position information from the processor and use the position information to capture an image of the distal end of the master key, wherein the image is usable for identifying a proper key blank for duplicating the master key.

2. The system of claim 1, wherein the light beam impinges upon the key blade such that a portion of the light beam is blocked by the key blade and another portion of the light beam traverses across the major axis of the key blade, and wherein the detector receives the portion of the light beam that traverses the key blade.

3. The system of claim 2, wherein the processor is further configured to use the signal from the detector to determine bitting information that is usable for duplicating the master key.

4. The system of claim 1, wherein the mechanism holds the master key in a fixed location and the relative motion is a result of motion of the light beam.

5. The system of claim 1, further comprising a laser for generating the light beam.

6. A method for duplicating a master key comprising:

receiving and positioning a master key, wherein the master key defines a major key axis, an intermediate axis along which a key blade variably extends, and a minor key axis along a key thickness;

generating a light beam and directing the light beam along the minor key axis;

imparting relative motion along the major key axis between the light beam and the master key such that the light beam scans along the major key axis;

determining position information for a distal end of the master key based on a detection of at least a portion of the light beam;

using the position information to capture an image of the distal end of the master key, wherein the image is usable for identifying a proper key blank for duplicating the master key.

7. The method of claim 6, further comprising:

generating a detection signal versus time based on the detection of at least a portion of the light beam, the detection signal verses time corresponding to a height of the key blade along the intermediate axis.

8. The method of claim 7, further comprising:

using the detection signal versus time to determining bitting information that is usable for duplicating the master key.

9. A system for duplicating a master key comprising:

a mechanism for receiving and positioning a master key, wherein the master key defines a major key axis, an intermediate axis along which a key blade variably extends, and a minor key axis along a key thickness;

a processor configured to receive image information from a camera and use the image information to generate position information for a distal end of the master key;

the camera being configured to capture an image of the distal end of the master key, wherein the image is usable for identifying a proper key blank for duplicating the master key;

optical path components that direct a light beam along the minor key axis;

one or more apparatus that imparts relative motion along the major key axis between the light beam and the master key, the one or more apparatus being configured to use the position information from the processor to position the light beam at the distal end of the master key and cause the light beam to scan along the major key axis; and

a detector that receives at least a portion of the light beam;

wherein the processor is further configured to use the signal from the detector to determine bitting information that is usable for duplicating the master key.

10. The system of claim 9, wherein the light beam impinges upon the key blade such that a portion of the light beam is blocked by the key blade and another portion of the light beam traverses across the major axis of the key blade, and wherein the detector receives the portion of the light beam that traverses the key blade.

11. The system of claim 9, wherein the mechanism holds the master key in a fixed location and the relative motion is a result of motion of the light beam.

12. The system of claim 9, further comprising a laser for generating the light beam.