Annular screen communication system

• US 9,988,884 B2
• Filed: 06/29/2015
• Issued: 06/05/2018
• Est. Priority Date: 06/29/2015
• Status: Active Grant

• Current Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Inventors: Provost, Wilfred
• Primary Examiner(s): Thompson, Kenneth L
• Application Number:
  US14/754,198
• Publication Number:
  US 20160376876A1
• Time in Patent Office: 1,072 Days
• Field of Search: 166236, 166205, 166235
• CPC Class Codes: E21B 34/06 in wells
• CPC Class Codes: E21B 43/045 Crossover tools
• CPC Class Codes: E21B 43/08 Screens or liners expandable screens or liners E21B43/108

Abstract

Screen sections have opposed open ends near the threaded connection of a base pipe and on opposed ends. The base pipes have premium threads for connection. A shroud is placed over the premium bases pipe connection that spans from one open ended screen section to another that is adjacent. Collectively a long annular space is created under the screens and alternating shrouds with access to within the base pipes provided preferably at opposed ends. The valve on one end takes returns during gravel packing and the other takes production to the surface.

Claims

1. A screen assembly for subterranean use, comprising:

at least one first screen module comprising a base pipe having a surrounding screen to define an annular space therebetween that is open on at least one end;

at least one second screen module comprising a base pipe having a surrounding screen to define an annular space therebetween that is open on at least one end;

said base pipes of said modules are connected with at least one connection such that said annular space open ends face each other;

at least one shroud mounted over said connection and secured on opposed ends adjacent said screens to extend said annular space between said open ends;

at least one valve for selectively communicating said annular space and a passage defined within said base pipe and said connection;

said at least one valve comprises two spaced valves adjacent opposed ends of said extended annular space to selectively allow flow through said screens during gravel packing and during production.

2. The assembly of claim 1, wherein:

said first and second screen modules comprising spaced members extending in respective said annular spaces between a respective base pipe and an end ring, said screen from a respective module is attached to a respective end ring.

3. The assembly of claim 1, wherein:

respective screens from each module are swaged onto associated said end rings for connection thereto.

4. The assembly of claim 1, wherein:

respective screens from each module are connected to associated said end rings with at least one fastener.

5. The assembly of claim 1, wherein:

said shroud comprises a tubular shape that is seamless or has a welded seam.

6. The assembly of claim 1, wherein:

said shroud comprises a longitudinally split tubular shape for placement over said connection, said split further comprising a closure for said split.

7. The assembly of claim 1, wherein:

said two spaced valves selectively closed to prevent flow through said screens.

8. The assembly of claim 1, wherein:

at least one of said valves are responsive to applied pressure to open.

9. The assembly of claim 1, comprising:

at least one port in said shroud.

10. A completion method for subterranean use, comprising;

running in an assembly of screen joints comprising base pipes connected with at least one connection with at least one shroud spanning between screens on connected base pipes and over said connection to form a continuous elongated annular space between said base pipes and said screens selectively communicated to a passage within base pipes with at least one valve;

opening said valve to take flow through said screens, said annular space and said passage;

providing at as said at least one valve, spaced valves selectively communicating to said annular space;

taking returns when gravel packing through a first of said valves;

taking production from a surrounding formation through a second of said valves.

11. The method of claim 10, wherein:

providing distributed flow from across a formation through said screens into said elongated annular space.

12. The method of claim 10, wherein:

using spaced members to separate a respective said screen from a respective base pipe while permitting flow therebetween for continuity of said annular space.

13. The method of claim 10, wherein:

providing seamless or welded seam tubular as said shroud or a tubular with a closable longitudinal split as said shroud.

14. The method of claim 12, wherein:

using an end ring to retain said spaced members to a respective base pipe;

swaging an end of a said screen to said end ring when creating said annular space.

15. The method of claim 10, wherein:

opening said valve with applied pressure in said connected base pipes.

16. The method of claim 10, comprising:

providing at least one port in said shroud.

17. A screen assembly for subterranean use, comprising:

at least one first screen module comprising a base pipe having a surrounding screen to define an annular space therebetween that is open on at least one end;

at least one second screen module comprising a base pipe having a surrounding screen to define an annular space therebetween that is open on at least one end;

said base pipes of said modules are connected with at least one connection such that said annular space open ends face each other;

at least one shroud mounted over said connection and secured on opposed ends adjacent said screens to extend said annular space between said open ends;

at least one valve for selectively communicating said annular space and a passage defined within said base pipe and said connection;

said first and second screen modules comprising spaced members extending in respective said annular spaces between a respective base pipe and an end ring, said screen from a respective module is attached to a respective end ring;

said spaced members are secured to a respective said base pipe with threads;

said spaced members are secured to a respective end ring with threads.

18. The assembly of claim 17, wherein:

said spaced members are secured to a respective said base pipe with welding;

said spaced members are secured to a respective end ring with welding.

19. A completion method for subterranean use, comprising;

running in an assembly of screen joints comprising base pipes connected with at least one connection with at least one shroud spanning between screens on connected base pipes and over said connection to form a continuous elongated annular space between said base pipes and said screens selectively communicated to a passage within base pipes with at least one valve;

opening said valve to take flow through said screens, said annular space and said passage;

using spaced members to separate a respective said screen from a respective base pipe while permitting flow therebetween for continuity of said annular space;

using an end ring to retain said spaced members to a respective base pipe;

swaging an end of a said screen to said end ring when creating said annular space;

connecting said end ring to said spaced members and said spaced members to a respective base pipe with threading.