Offset valve bore in a reciprocating pump

• US 9,989,044 B2
• Filed: 10/09/2017
• Issued: 06/05/2018
• Est. Priority Date: 12/09/2010
• Status: Active Grant

• Current Assignee: SPM Oil & Gas Incorporated (Caterpillar Incorporated)
• Original Assignee: SPM Flow Control Inc. (Caterpillar Incorporated)
• Inventors: Bayyouk, Jacob A., Mackenzie, Donald
• Primary Examiner(s): Lettman, Bryan
• Application Number:
  US15/728,180
• Publication Number:
  US 20180030973A1
• Time in Patent Office: 239 Days
• CPC Class Codes: F04B 1/00 Multi-cylinder machines or pumps characterised by number or arrangement of cylinders machines or pumps with pistons coacting within one cylinder F04B3/00
• CPC Class Codes: F04B 1/0456 Cylindrical
• CPC Class Codes: F04B 23/06 the pumps being all of reciprocating positive-displacement type
• CPC Class Codes: F04B 27/00 Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders multi-stage pumps specially adapted for elastic fluids F04B25/00
• CPC Class Codes: F04B 39/122 Cylinder block
• CPC Class Codes: F04B 47/00 Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps by using positive or negative pressurised fluid medium acting directly on the liquid to be pumped F04F1/00
• CPC Class Codes: F04B 53/16 Casings; Cylinders; Cylinder liners or heads; Fluid connections

Abstract

A fluid end (15) for a multiple reciprocating pump assembly (12) comprises at least three plunger bores (61) or (91) each for receiving a reciprocating plunger (35), each plunger bore having a plunger bore axis (65) or (95). Plunger bores being arranged across the fluid head to define a central plunger bore and lateral plunger bores located on either side of the central plunger bore. Fluid end (15) has suction valve bores (59) or (89), each suction valve bore receiving a suction valve (41) and having a suction valve bore axis (63) or (93). Discharge valve bores (57) or (87), each discharge valve bore receiving a discharge valve (43) and having a discharge valve bore axis (63) or (93). The axes of at least one of suction and discharge valve bores is inwardly offset in the fluid end from its respective plunger bore axis.

Claims

1. An apparatus comprising a fluid end, the fluid end comprising:

opposing first and second side portions horizontally spaced from each other;

a pump chamber horizontally located between the first and second side portions, wherein fluid is adapted to be pressurized within the pump chamber;

a first flowpath located below the pump chamber and defining a first longitudinal center axis extending between opposite ends of the first flowpath, wherein the fluid is adapted to be conveyed into the pump chamber via the first flowpath;

a first plunger bore in fluid communication with the pump chamber, the first plunger bore defining a second longitudinal axis along which a first plunger is adapted to reciprocate, wherein the second longitudinal axis is perpendicular to the first longitudinal axis; and

a second flowpath located above the pump chamber and opposing the first flowpath, the second flowpath defining a third longitudinal center axis that is perpendicular to the second longitudinal center axis and extends between opposite ends of the second flowpath, wherein the fluid is adapted to be conveyed out of the pump chamber via the second flowpath;

wherein the second longitudinal center axis is horizontally spaced from at least one of the first and third longitudinal center axes defined by the first and second flowpaths, respectively, such that a plunger horizontal spacing is defined between the second longitudinal center axis and the at least one of the third and first longitudinal center axes; and

wherein;

the at least one of the first and third longitudinal center axes and the corresponding one of the first and second flowpaths including said ends thereof are located horizontally between;

the second longitudinal center axis, and

an additional longitudinal center axis along which an additional plunger is adapted to reciprocate, the additional longitudinal center axis being spaced in a parallel relation from the second longitudinal center axis and being located horizontally between the second side portion and the second longitudinal center axis,

the second longitudinal center axis is located closer to the first side portion of the fluid end than the second side portion, and

a first horizontal distance between the first side portion and each of the first and third longitudinal center axes is greater than a second horizontal distance between the first side portion and the second longitudinal center axis.

2. The apparatus of claim 1, further comprising a first valve located in the first flowpath, wherein the first valve is actuable between a first closed position and a first open position.

3. The apparatus of claim 2, further comprising a second valve that is located in the second flowpath, and that is opposed to the first valve located in the first flowpath, wherein the second valve is actuable between a second closed position and a second open position.

4. The apparatus of claim 3, wherein the fluid is adapted to be conveyed into the pump chamber, via the first flowpath, when the first valve is in the first open position and the second valve is in the second closed position.

5. The apparatus of claim 4, wherein the fluid is adapted to be conveyed out of the pump chamber, via the second flowpath, when the first valve is in the first closed position and the second valve is in the second open position.

6. The apparatus of claim 5, further comprising the first plunger that is adapted to reciprocate along the second longitudinal axis defined by the first plunger bore;

wherein the first plunger is adapted to reciprocate and thus move away from, and toward, the pump chamber; and

wherein the first valve located below the pump chamber is adapted to be actuated to the first open position in response to the plunger moving away from the pump chamber.

7. The apparatus of claim 6, wherein the movement of the plunger away from the pump chamber is adapted to create a pressure differential across the first valve so that a first pressure in a portion of the first flowpath vertically located below the first valve in its entirety is greater than a second pressure in at least a portion of the pump chamber vertically located above the first valve in its entirety.

8. The apparatus of claim 6, wherein the second valve located above the pump chamber is adapted to be actuated to the second open position in response to the plunger moving toward the pump chamber.

9. The apparatus of claim 1, further comprising a crankshaft housing connected to the fluid end;

and a plurality of stay rods connecting the crankshaft housing to the fluid end.

10. The apparatus of claim 1, wherein the third longitudinal center axis is coaxial with the first longitudinal center axis so that:

the plunger horizontal spacing is defined between the second longitudinal center axis and both of the coaxial third and first longitudinal center axes; and

the coaxial first and third longitudinal center axes and the first and second flowpaths including said ends thereof are located horizontally between;

the second longitudinal center axis, and

the additional longitudinal center axis along which the additional plunger is adapted to reciprocate;

and

the first horizontal distance is defined between the first side portion and both of the coaxial first and third longitudinal center axes.

11. The apparatus of claim 1, wherein the second longitudinal center axis is horizontally spaced from the first longitudinal center axis so that:

the plunger horizontal spacing is defined between the second longitudinal center axis and the first longitudinal center axis; and

the first longitudinal center axis and the first flowpath including said ends thereof are located horizontally between;

the second longitudinal center axis, and

the additional longitudinal center axis along which the additional plunger is adapted to reciprocate,

and

the first horizontal distance is defined between the first side portion and the first longitudinal center axis.

12. The apparatus of claim 1, wherein the second longitudinal center axis is horizontally spaced from the third longitudinal center axis so that:

the plunger horizontal spacing is defined between the second longitudinal center axis and the third longitudinal center axis; and

the third longitudinal center axis and the second flowpath including said ends thereof are located horizontally between;

the second longitudinal center axis, and

the additional longitudinal center axis along which the additional plunger is adapted to reciprocate,

and

the first horizontal distance is defined between the first side portion and the third longitudinal center axis.

13. The apparatus of claim 1, further comprising:

a suction manifold connected to the fluid end.

14. An apparatus, comprising:

a fluid end, comprising;

opposing first and second side portions horizontally spaced from each other;

a pump chamber horizontally located between the first and second side portions, wherein fluid is adapted to be pressurized within the pump chamber;

a first flowpath located below the pump chamber and defining a first longitudinal center axis extending between opposite ends of the first flowpath, wherein the fluid is adapted to be conveyed into the pump chamber via the first flowpath;

a first plunger bore in fluid communication with the pump chamber, the first plunger bore defining a second longitudinal axis along which a first plunger is adapted to reciprocate, wherein the second longitudinal axis is perpendicular to the first longitudinal axis; and

a second flowpath located above the pump chamber and opposing the first flowpath, the second flowpath defining a third longitudinal center axis that is perpendicular to the second longitudinal center axis and extends between opposite ends of the second flowpath, wherein the fluid is adapted to be conveyed out of the pump chamber via the second flowpath;

wherein the second longitudinal center axis is horizontally spaced from the first longitudinal center axis defined by the first flowpath;

the third longitudinal center axis is coaxial with the first longitudinal center axis; and

a plunger horizontal spacing is defined between the second longitudinal center axis and both of the coaxial third and first longitudinal center axes; and

wherein;

the coaxial first and third longitudinal center axes and the first and second flowpaths including said ends thereof are located horizontally between;

the second longitudinal center axis, and

an additional longitudinal center axis along which an additional plunger is adapted to reciprocate, the additional longitudinal center axis being spaced in a parallel relation from the second longitudinal center axis and being located horizontally between the second side portion and the second longitudinal center axis,

the second longitudinal center axis is located closer to the first side portion of the fluid end than the second side portion, and

a first horizontal distance between the first side portion and both of the coaxial first and third longitudinal center axes is greater than a second horizontal distance between the first side portion and the second longitudinal center axis;

a first valve located in the first flowpath, wherein the first valve is actuable between a first closed position and a first open position;

and

a second valve that is located in the second flowpath, and that is opposed to the first valve located in the first flowpath, wherein the second valve is actuable between a second closed position and a second open position;

wherein the fluid is adapted to be conveyed into the pump chamber, via the first flowpath, when the first valve is in the first open position and the second valve is in the second closed position; and

wherein the fluid is adapted to be conveyed out of the pump chamber, via the second flowpath, when the first valve is in the first closed position and the second valve is in the second open position.

15. The apparatus of claim 14, further comprising the first plunger that is adapted to reciprocate along the second longitudinal axis defined by the first plunger bore;

wherein the first plunger is adapted to reciprocate and thus move away from, and toward, the pump chamber; and

wherein the first valve located below the pump chamber is adapted to be actuated to the first open position in response to the plunger moving away from the pump chamber.

16. The apparatus of claim 15, wherein the movement of the plunger away from the pump chamber is adapted to create a pressure differential across the first valve so that a first pressure in a portion of the first flowpath vertically located below the first valve in its entirety is greater than a second pressure in at least a portion of the pump chamber vertically located above the first valve in its entirety.

17. The apparatus of claim 16, wherein the second valve located above the pump chamber is adapted to be actuated to the second open position in response to the plunger moving toward the pump chamber.

18. The apparatus of claim 14, further comprising a crankshaft housing connected to the fluid end;

and a plurality of stay rods connecting the crankshaft housing to the fluid end.

19. The apparatus of claim 14, further comprising:

a suction manifold connected to the fluid end.

20. A reciprocating pump, comprising:

a crankshaft adapted to be operably coupled to a motor;

a connector rod connected to the crankshaft;

a crosshead connected to the connector rod;

a pony rod extending from the crosshead;

a plunger adapted to be connected to the pony rod and reciprocate in response to rotation of the crankshaft;

a fluid end comprising a plunger bore within which the plunger is adapted to reciprocate, the fluid end further comprising;

opposing first and second side portions horizontally spaced from each other;

a pump chamber horizontally located between the first and second side portions, wherein fluid is adapted to be pressurized within the pump chamber;

a first flowpath located below the pump chamber and defining a first longitudinal center axis extending between opposite ends of the first flowpath, wherein the fluid is adapted to be conveyed into the pump chamber via the first flowpath;

a first plunger bore in fluid communication with the pump chamber, the first plunger bore defining a second longitudinal axis along which a first plunger is adapted to reciprocate, wherein the second longitudinal axis is perpendicular to the first longitudinal axis; and

a second flowpath located above the pump chamber and opposing the first flowpath, the second flowpath defining a third longitudinal center axis that is perpendicular to the second longitudinal center axis and extends between opposite ends of the second flowpath, wherein the fluid is adapted to be conveyed out of the pump chamber via the second flowpath;

wherein the second longitudinal center axis is horizontally spaced from the first longitudinal center axis defined by the first flowpath;

the third longitudinal center axis is coaxial with the first longitudinal center axis; and

a plunger horizontal spacing is defined between the second longitudinal center axis and both of the coaxial third and first longitudinal center axes; and

wherein;

the coaxial first and third longitudinal center axes and the first and second flowpaths including said ends thereof are located horizontally between;

the second longitudinal center axis, and

an additional longitudinal center axis along which an additional plunger is adapted to reciprocate, the additional longitudinal center axis being spaced in a parallel relation from the second longitudinal center axis and being located horizontally between the second side portion and the second longitudinal center axis,

the second longitudinal center axis is located closer to the first side portion of the fluid end than the second side portion, and

a first horizontal distance between the first side portion and both of the coaxial first and third longitudinal center axes is greater than a second horizontal distance between the first side portion and the second longitudinal center axis;

a first valve located in the first flowpath, wherein the first valve is actuable between a first closed position and a first open position;

and

a second valve that is located in the second flowpath, and that is opposed to the first valve located in the first flowpath, wherein the second valve is actuable between a second closed position and a second open position;

wherein the fluid is adapted to be conveyed into the pump chamber, via the first flowpath, when the first valve is in the first open position and the second valve is in the second closed position; and

wherein the fluid is adapted to be conveyed out of the pump chamber, via the second flowpath, when the first valve is in the first closed position and the second valve is in the second open position.