Variable volume ratio scroll compressor

• US 9,989,057 B2
• Filed: 06/03/2014
• Issued: 06/05/2018
• Est. Priority Date: 06/03/2014
• Status: Active Grant

• Current Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Original Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Inventors: Lochner, Jason P., Brown, Keith A.
• Primary Examiner(s): Laurenzi, Mark
• Assistant Examiner(s): AYALA DELGADO, ANTHONY
• Application Number:
  US14/294,458
• Publication Number:
  US 20150345493A1
• Time in Patent Office: 1,463 Days
• Field of Search: 418 551, 418 555, 418 57, 418 15
• CPC Class Codes: F04C 18/0215 where only one member is moving
• CPC Class Codes: F04C 23/008 Hermetic pumps
• CPC Class Codes: F04C 28/16 using lift valves
• CPC Class Codes: F04C 29/128 of the elastic type, e.g. reed valves

Abstract

A compressor may include a scroll member, a hub, a discharge valve and a bypass valve. An end plate of the scroll member includes a recess, a discharge passage in communication with the recess, and a bypass passage in communication with the recess and disposed radially outward relative to the discharge passage. The hub may be received in the recess and may include a central opening in communication with the discharge passage and the bypass passage. The discharge valve may be disposed between the hub and the end plate and may control fluid flow through the discharge passage. The bypass valve may be disposed between the hub and the end plate and may be movable between a first position restricting fluid flow through the bypass passage and a second position allowing fluid to flow through the bypass passage, around the discharge valve and through the central opening.

Claims

1. A compressor comprising:

a scroll member including an end plate and a wrap extending from the end plate, the end plate including a recess, a discharge passage in fluid communication with the recess, and a bypass passage in fluid communication with the recess and disposed radially outward relative to the discharge passage;

a hub received in the recess and including a central opening in fluid communication with the discharge passage and the bypass passage;

a discharge valve disposed between the hub and the end plate and controlling fluid flow through the discharge passage; and

a bypass valve disposed between the hub and the end plate and movable between a first position restricting fluid flow through the bypass passage and a second position allowing fluid to flow through the bypass passage, around the discharge valve and through the central opening,

wherein the bypass valve is disposed within the recess such that the bypass passage is open to the recess when the bypass valve is in the second position, and

wherein the bypass valve includes a valve retainer engaging a reed valve member and defining the second position of the bypass valve.

2. The compressor of claim 1, further comprising an annular spring disposed between the hub and the valve retainer and biasing the valve retainer toward the end plate.

3. The compressor of claim 2, further comprising first and second non-threaded pins extending through the valve retainer and a fixed end of the reed valve member and engaging the end plate, wherein a movable end of the reed valve member is deflectable relative to the fixed end between the first and second positions.

4. The compressor of claim 3, further comprising an annular spacer member disposed between and in contact with the annular spring and the valve retainer.

5. The compressor of claim 1, wherein the discharge valve includes a base seated against the end plate and a discharge reed seated against the base, the base includes a passage in fluid communication with the discharge passage, wherein the discharge reed is deflectable relative to the base between a first position in which a free end of the discharge reed sealingly covers the passage and a second position in which the free end uncovers the passage.

6. The compressor of claim 5, wherein the discharge valve includes a backer disposed between the hub and the discharge reed and defining the second position of the discharge valve.

7. The compressor of claim 6, wherein the discharge valve includes first and second non-threaded pins extending through the backer, a fixed end of the discharge reed and the base and engaging the end plate.

8. The compressor of claim 7, further comprising an annular retainer threadably engaging the central opening of the hub and axially retaining the backer relative to the end plate.

9. The compressor of claim 1, further comprising an annular seal assembly received in an annular recess defined between the hub and the end plate, the annular seal cooperating with the hub to define a biasing chamber therebetween that contains pressurized fluid biasing the scroll member axially toward another scroll member.

10. The compressor of claim 9, wherein the end plate includes a first intermediate-pressure passage disposed radially outward relative to the discharge passage and in fluid communication with the biasing chamber.

11. The compressor of claim 10, wherein the hub includes a second intermediate-pressure passage providing fluid communication between the first intermediate-pressure passage and the biasing chamber.

12. The compressor of claim 1, wherein the scroll member is a non-orbiting scroll member.

13. The compressor of claim 1, further comprising an annular spring disposed between the hub and a valve retainer and biasing the valve retainer toward the end plate.

14. A compressor comprising:

a scroll member including an end plate and a wrap extending from the end plate, the end plate including a recess, a discharge passage in fluid communication with the recess, and first and second bypass passages in fluid communication with the recess and disposed radially outward relative to the discharge passage;

a hub received in the recess and including a central opening in fluid communication with the discharge passage and the first and second bypass passages;

a discharge valve assembly engaging the hub and disposed between the hub and the end plate, the discharge valve assembly including a discharge valve member movable between a first position restricting fluid flow through the discharge passage and a second position allowing fluid flow through the discharge passage; and

first and second bypass valve assemblies disposed between the hub and the end plate and including first and second bypass valve members movable between first positions restricting fluid flow through the first and second bypass passages and second positions allowing fluid flow through the first and second bypass passages.

15. The compressor of claim 14, wherein the first and second bypass valve assemblies include first and second valve retainers engaging the first and second bypass valve members and defining the second positions of the first and second bypass valve members.

16. The compressor of claim 15, wherein the discharge valve assembly includes a base seated against the end plate, the base includes an aperture in fluid communication with the discharge passage, wherein the discharge valve member is deflectable relative to the base between the first position in which a free end of the discharge valve member sealingly covers the aperture and the second position in which the free end uncovers the aperture.

17. The compressor of claim 16, wherein the discharge valve assembly includes a backer disposed between the hub and the discharge valve member and defining the second position of the discharge valve member.

18. The compressor of claim 17, further comprising an annular spring disposed between the hub and the first and second valve retainers and biasing the first and second valve retainers toward the end plate.

19. The compressor of claim 18, further comprising:

first and second non-threaded pins extending through the first valve retainer and a fixed end of the first bypass valve member and engaging the end plate; and

third and fourth non-threaded pins extending through the second valve retainer and a fixed end of the second bypass valve member and engaging the end plate,

wherein movable ends of the first and second bypass valve members are deflectable relative to the fixed ends between the first and second positions.

20. The compressor of claim 19, further comprising an annular spacer member disposed between and in contact with the annular spring and the first and second valve retainers.

21. The compressor of claim 20, wherein the discharge valve assembly includes fifth and sixth non-threaded pins extending through the backer, a fixed end of the discharge valve member and the base and engaging the end plate.

22. The compressor of claim 21, further comprising an annular retainer threadably engaging the central opening of the hub and axially retaining the backer relative to the end plate.

23. The compressor of claim 22, further comprising an annular seal assembly received in an annular recess defined between the hub and the end plate, the annular seal cooperating with the hub to define a biasing chamber therebetween that contains pressurized fluid biasing the scroll member axially toward another scroll member.

24. The compressor of claim 23, wherein the end plate includes a first intermediate-pressure passage disposed radially outward relative to the discharge passage and in fluid communication with the biasing chamber.

25. The compressor of claim 24, wherein the hub includes a second intermediate-pressure passage providing fluid communication between the first intermediate-pressure passage and the biasing chamber.

26. A compressor comprising:

a scroll member including an end plate and a wrap extending from the end plate, the end plate including a recess, a discharge passage in fluid communication with the recess, and a bypass passage in fluid communication with the recess and disposed radially outward relative to the discharge passage;

a hub received in the recess and including a central opening in fluid communication with the discharge passage and the bypass passage;

a discharge valve disposed between the hub and the end plate and controlling fluid flow through the discharge passage; and

a bypass valve disposed between the hub and the end plate and movable between a first position restricting fluid flow through the bypass passage and a second position allowing fluid to flow through the bypass passage, around the discharge valve and through the central opening,

wherein the bypass valve is disposed within the recess such that the bypass passage is open to the recess when the bypass valve is in the second position, and

wherein the discharge valve includes a base seated against the end plate and a discharge reed seated against the base, the base includes a passage in fluid communication with the discharge passage, wherein the discharge reed is deflectable relative to the base between a first position in which a free end of the discharge reed sealingly covers the passage and a second position in which the free end uncovers the passage.

27. The compressor of claim 26, wherein the discharge valve includes a backer disposed between the hub and the discharge reed and defining the second position of the discharge valve, and wherein the discharge valve includes first and second non-threaded pins extending through the backer, a fixed end of the discharge reed and the base and engaging the end plate.

28. The compressor of claim 27, further comprising an annular retainer threadably engaging the central opening of the hub and axially retaining the backer relative to the end plate.

29. The compressor of claim 26, wherein the bypass valve includes a valve retainer engaging a reed valve member and defining the second position of the bypass valve, and wherein the compressor further comprises an annular spring disposed between the hub and the valve retainer and biasing the valve retainer toward the end plate.