Mechanical energy harvesting devices and methods

• US 9,989,076 B2
• Filed: 10/28/2013
• Issued: 06/05/2018
• Est. Priority Date: 11/05/2012
• Status: Expired due to Fees

• Current Assignee: Indian Institute of Technology Madras
• Original Assignee: Indian Institute of Technology Madras
• Inventors: Samad, Abdus
• Primary Examiner(s): Lazo, Thomas E
• Application Number:
  US14/384,889
• Publication Number:
  US 20150233397A1
• Time in Patent Office: 1,681 Days
• Field of Search: 60398
• CPC Class Codes: F03G 5/06 other than of endless-walk type
• CPC Class Codes: F03G 7/08 recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine
• CPC Class Codes: F03G 7/081 recovering energy from moving road or rail vehicles, e.g. collecting vehicle vibrations in the vehicle tyres or shock absorbers
• CPC Class Codes: F15B 15/20 Other details , e.g. assembly with regulating devices
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Methods and systems for harvesting mechanical energy for transformation into electrical energy are described. An energy harvesting apparatus may include a housing having fluid disposed therein and a piston assembly configured to move within the housing in one of an extension stroke and a compression stroke. The piston assembly may include a bidirectional rotor configured to rotate responsive to the piston assembly moving in either of the extension stroke and the compression stroke. The bidirectional rotor may be connected to a rotary generator such that rotational energy generated by rotation of the bidirectional rotor may be transferred to the rotary generator. Electrical energy may be produced by the rotary generator responsive to receiving the rotational energy.

Claims

1. An energy harvesting apparatus for regenerating mechanical energy into electrical energy, the energy harvesting apparatus comprising:

a housing having a fluid disposed therein;

a piston assembly arranged within the housing, the piston assembly comprising;

a piston rod connected to a source of the mechanical energy, the piston rod configured to move the piston assembly within the fluid in one of an extension stroke and a compression stroke responsive to receiving the mechanical energy, and

a bidirectional turbine arranged within the piston assembly, the bidirectional turbine configured to rotate as the piston assembly moves within the fluid in either of the extension stroke and the compression stroke, wherein the bidirectional turbine is configured to rotate in a single direction irrespective of whether the piston assembly is moving in the extension stroke or the compression stroke; and

a rotary generator directly connected to the piston rod at one end and connected to the bidirectional turbine, via a shaft, at other end, wherein the rotary generator is configured to generate the electrical energy responsive to rotation of the bidirectional turbine.

2. The apparatus of claim 1, wherein the fluid comprises a hydraulic fluid.

3. The apparatus of claim 1, wherein the fluid comprises an oil.

4. The apparatus of claim 1, wherein the piston assembly comprises an inner chamber encompassing the bidirectional turbine, the inner chamber comprising a venturi configured to increase a velocity of the fluid contacting the bidirectional turbine by constricting a flow of the fluid as the fluid approaches the bidirectional turbine, and wherein the bidirectional turbine is located at a minimum cross-section of the venturi.

5. The apparatus of claim 1, wherein the rotary generator is connected to a cable configured to transmit the electrical energy from the rotary generator to an energy storage device.

6. The apparatus of claim 1, wherein the apparatus is configured as a shock absorber.

7. The apparatus of claim 1, wherein the mechanical energy comprises at least one of the following:

vibrations, oscillations, human motion, wind, and water movement.

8. A method of manufacturing an energy harvesting device configured to regenerate mechanical energy into electrical energy, the method comprising:

arranging a piston assembly within a housing having a fluid disposed therein, wherein the piston assembly comprises;

a piston rod connected to a source of the mechanical energy, the piston rod configured to move the piston assembly within the fluid in one of an extension stroke and a compression stroke responsive to receiving the mechanical energy,

a bidirectional turbine arranged within the piston assembly, the bidirectional turbine configured to rotate as the piston assembly moves within the fluid in either of the extension stroke and the compression stroke, wherein the bidirectional turbine is configured to rotate in a single direction irrespective of whether the piston assembly is moving in the extension stroke or the compression stroke, and

an inner chamber that encompasses the bidirectional turbine, wherein the inner chamber comprises a venturi, created by inner walls of the inner chamber of the piston assembly, configured to increase a velocity of the fluid in contact with the bidirectional turbine by constricting a flow of the fluid as the fluid approaches the bidirectional turbine; and

connecting a rotary generator to the bidirectional turbine, via a shaft, at one end, and directly to the piston rod at other end, wherein the rotary generator is configured to generate the electrical energy responsive to rotation of the bidirectional turbine.

9. The method of claim 8, wherein the fluid comprises a hydraulic fluid.

10. The method of claim 8, wherein the fluid comprises an oil.

11. The method of claim 8, wherein the bidirectional turbine is located at a minimum cross-section of the venturi.

12. The method of claim 8, further comprising transmitting the electrical energy from the rotary generator to an electrical energy receiver.

13. The method of claim 8, wherein the mechanical energy comprises at least one of the following:

vibrations, oscillations, human motion, wind, and water flow.

14. A method of regenerating mechanical energy into electrical energy, the method comprising:

providing a piston assembly arranged within a housing having a fluid disposed therein, wherein the piston assembly comprises;

a piston rod connected to a source of the mechanical energy, and

a bidirectional turbine arranged within the piston assembly;

exposing the piston rod to the mechanical energy produced by the source such that the piston rod moves the piston assembly within the fluid in each of an extension stroke and a compression stroke;

generating rotational energy by rotating the bidirectional turbine as the piston assembly moves within the fluid in each of the extension stroke and the compression stroke, wherein the bidirectional turbine rotates in a single direction irrespective of whether the piston rod is moving in the extension stroke or the compression stroke; and

imparting the rotational energy to a rotary generator, which is directly connected to the piston rod at one end and connected to the bidirectional turbine, via a shaft, at other end, wherein the rotary generator is configured to generate the electrical energy responsive to receiving the rotational energy.

15. The method of claim 14, further comprising connecting the rotary generator to a cable configured to transmit the electrical energy from the rotary generator to an electrical energy receiver.

16. The method of claim 15, further comprising storing the electrical energy transmitted through the cable in a battery.

17. An energy harvesting apparatus for regenerating mechanical energy into electrical energy, the energy harvesting apparatus comprising:

a housing having a fluid disposed therein;

a first mount and a second mount;

a piston assembly arranged within the housing, wherein the piston assembly comprises;

a piston rod connected to a frame of a source of the mechanical energy via the first mount and connected to an axis of the source of the mechanical energy via the second mount, wherein the piston rod is configured to move the piston assembly within the fluid in each of an extension stroke and a compression stroke responsive to receiving the mechanical energy, and

a bidirectional turbine arranged within the piston assembly, the bidirectional turbine configured to rotate as the piston assembly moves within the fluid in each of the extension stroke and the compression stroke, wherein the bidirectional turbine is configured to rotate in a single direction irrespective of whether the piston assembly is moving in the extension stroke or the compression stroke; and

a rotary generator directly connected to the piston rod at one end and connected to the bidirectional turbine, via a shaft, at other end, wherein the rotary generator is configured to generate the electrical energy responsive to rotation of the bidirectional turbine.

18. The apparatus of claim 17, wherein the fluid comprises a hydraulic fluid.

19. The apparatus of claim 17, wherein the fluid comprises an oil.

20. The apparatus of claim 17, wherein the rotary generator is connected to a cable configured to transmit the electrical energy from the rotary generator to an electrical energy receiver.

21. The apparatus of claim 17, wherein the mechanical energy comprises at least one of the following:

vibrations, oscillations, human motion, wind, and water movement.