Disturbance rejection for current-measurement systems

• US 9,989,563 B2
• Filed: 03/26/2014
• Issued: 06/05/2018
• Est. Priority Date: 08/30/2013
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Peczalski, Andy, Rezachek, Tom, Nusseibeh, Fouad
• Primary Examiner(s): Laballe, Clayton E
• Assistant Examiner(s): Sanghera, Jas
• Application Number:
  US14/915,050
• Publication Number:
  US 20160223699A1
• Time in Patent Office: 1,532 Days
• CPC Class Codes: G01R 15/205 using magneto-resistance devices, e.g. field plates
• CPC Class Codes: G01R 15/207 Constructional details independent of the type of device used
• CPC Class Codes: G01R 19/0053 Noise discrimination; Analog sampling; Measuring transients measuring characteristics of individual pulses G01R29/02; digital sampling G01R19/2509; measuring noise figure G01R29/26
• CPC Class Codes: G01R 19/16547 voltage or current in AC supplies switching for protection H02H; circuits for emergency power supply H02J9/00
• CPC Class Codes: G01R 33/0023 Electronic aspects, e.g. circuits for stimulation, evaluation, control; Treating the measured signals; calibration G01R33/0017 takes precedence
• CPC Class Codes: G01R 33/096 anisotropic magnetoresistance sensors
• CPC Class Codes: G01V 3/02 operating with propagation of electric current
• CPC Class Codes: H02H 1/0007 concerning the detecting means in general G01R or other subclasses of G01; reed switches H01H71/2445
• CPC Class Codes: H02H 3/08 responsive to excess current responsive to abnormal temperature caused by excess current H02H5/04

Abstract

Apparatus and associated methods relate to an in-hole current-measurement system having three or more magnetic-field sensors and a transient-disturbance selection module configured to form an output signal from a selected subset of sensor signals while decoupling the output signals from a non-selected subset of sensor signals during a predetermined time window when a disturbance signal is expected at the non-selected set of sensor signals. In an illustrative example, a disturbance producing operation may be performed on alternating subsets of sensors while the undisturbed subset of sensors measures an electrical current in the electrical conductor. For example, each selected subset of sensors may be aligned on an axis configured to be mounted perpendicular to current flow within a hole in the electrical conductor. Some embodiments may advantageously provide continuous electrical current measurement while being uninterrupted by the predetermined transient disturbances.

Claims

1. An in-hole sampled current-measurement system with uninterrupted short-circuit/overcurrent detection, system comprising:

three or more magnetic-field sensors configured to be inserted into a hole in an electrical conductor, each sensor operative to generate a signal at an output in response to a magnetic-field strength at the sensor'"'"'s location;

a selection module coupled to each of the sensors'"'"' outputs to receive each of the sensors'"'"' respective signals representative of the magnetic-field strength at each of the sensors'"'"' respective locations;

a control module operative to control the selection module to select a subset of the magnetic-field sensors at a scheduled time of a predetermined disturbance event, and to cause a set of the non-selected magnetic-field sensors, which are scheduled to receive a disturbance associated with the predetermined disturbance event, to be deselected at the scheduled time of the predetermined disturbance event;

a continuous-measurement module coupled to the selection module to process the signals associated with the selected subset of the magnetic-field sensors to generate a continuous output signal representative of an electrical current in the electrical conductor; and

a periodic-measurement module coupled to each of the three or more magnetic-field sensors'"'"' outputs to receive each of the three or more sensors'"'"' respective signals representative of the magnetic-field strength at each of the three or more sensors'"'"' respective locations, and operative to process the received three or more magnetic-field sensors'"'"' outputs to generate a periodic output signal representative of the electrical current in the electrical conductor.

2. The in-hole current-measurement system of claim 1, further comprising a short circuit detector that generates an alarm signal if the continuous output signal exceeds a predetermined current threshold.

3. The in-hole sampled current-measurement system of claim 1, wherein a set of three or more of the magnetic-field sensors are aligned on an axis configured to be mounted with at least a component of the aligned axis perpendicular to a direction of the electrical-current in the conductor when inserted into the hole in the electrical conductor.

4. The in-hole sampled current-measurement system of claim 2, wherein each of the three or more magnetic-field sensors have a direction of magnetic sensitivity aligned perpendicular to both the aligned axis and the direction of electrical-current flow when inserted into the hole in the electrical conductor.

5. The in-hole sampled current-measurement system of claim 1, wherein each of the three or more magnetic-field sensors comprises an Anisotropic Magneto-Resistive (AMR) sensor having a thin film of Permalloy, and further comprising an AMR Set/Reset (SR) module for aligning the magnetic domains of the thin film of Permalloy parallel to an easy axis, wherein an expected disturbance signal comprises either a Set pulse or a Reset pulse for aligning the magnetic domains of the thin film of Permalloy parallel to an easy axis of an AMR sensor.

6. An in-hole current-measurement system with uninterrupted short-circuit/overcurrent detection, system comprising:

three or more magnetic-field sensors configured to be inserted into a hole in an electrical conductor, each sensor operative to generate a signal at an output in response to a magnetic-field strength at the sensor'"'"'s location;

a selection module coupled to each of the sensors'"'"' outputs to receive each of the sensors'"'"' respective signals representative of the magnetic-field strength at the sensor'"'"'s location;

a control module operative to control the selection module to select a subset of the magnetic-field sensors at a scheduled time of a predetermined disturbance event, and to cause a set of the non-selected magnetic-field sensors, which are scheduled to receive a disturbance associated with the predetermined disturbance event, to be deselected at the scheduled time of the predetermined disturbance event;

a continuous-measurement module coupled to the selection module to process the signals associated with the selected subset of the magnetic-field sensors to generate a continuous output signal representative of an electrical current in the electrical conductor; and

a periodic-measurement module coupled to each of the three or more magnetic-field sensors'"'"' outputs to receive each of the three or more sensors'"'"' respective signals representative of the magnetic-field strength at each of the three or more sensors'"'"' respective locations, and operative to process the received three or more magnetic-field sensors'"'"' outputs to generate a periodic output signal representative of the electrical current in the electrical conductor;

wherein outputs of a first and second magnetic-field sensor are connected to a first amplifier;

wherein outputs of the second and a third magnetic-field sensor are connected to a second amplifier;

wherein outputs of the third and a fourth magnetic-field sensor are connected to a third amplifier;

wherein the first and third amplifier are connected to mutually exclusive pairs of magnetic-field sensors.

7. The in-hole current-measurement system of claim 6, further comprising a short circuit detector that generates an alarm signal if the continuous output signal exceeds a predetermined current threshold.

8. The in-hole current-measurement system of claim 6, wherein the selected subset of sensor signals consists of two sensor signals and the generated continuous output signal is based upon a difference between the two signals of the two sensors of the selected subset.

9. The in-hole current-measurement system of claim 6, wherein a set of three or more of the magnetic-field sensors are aligned on an axis configured to be mounted with at least a component of the aligned axis perpendicular to a direction of electrical-current flow of the conductor when inserted into the hole in the electrical conductor.

10. The in-hole current-measurement system of claim 9, wherein each of the three or more the magnetic-field sensors have a direction of sensitivity aligned perpendicular to both the aligned axis and the direction of electrical-current flow when inserted into the hole in the electrical conductor.

11. The in-hole current-measurement system of claim 6, wherein each of the three or more magnetic-field sensors comprises an Anisotropic Magneto-Resistive (AMR) sensor.

12. The in-hole current-measurement system of claim 11, wherein each of the AMR sensors comprise a thin film of Permalloy.

13. The in-hole current-measurement system of claim 12, wherein the predetermined disturbance event comprises either a Set pulse or a Reset pulse for aligning the magnetic domains of the thin film of Permalloy parallel to an easy axis of an AMR sensor.

14. A method of measuring current in a conductor, the method comprising:

receiving signals from outputs of N magnetic-field sensors;

retrieving coefficients corresponding to the N magnetic-field sensors;

summing products of the coefficients and the sensors output values to calculate a raw current measurement;

retrieving a calibration coefficient from a memory;

multiplying the retrieved calibration coefficient by the calculated raw current measurement to calculate a measured electrical current;

initializing both a time stamp and a first pair of AMR sensors of the N magnetic-field sensors;

retrieving a delta time window length during which the first pair of AMR sensors will be disabled during a set/reset operation;

sending a first signal to a fast analog multiplexor to select a second pair of AMR sensors of the N magnetic-field sensors that will not be disturbed by the set/reset operation;

disabling outputs of the first pair of AMR sensors;

sending a command for a set/reset module to perform a set operation or a rest operation on the first pair of AMR sensors;

determining the time window for disturbance has passed;

enabling the outputs of the first pair of AMR sensors when the time window for the disturbance has passed; and

performing the method of measuring the current in the conductor using all sensors of the first pair of AMR sensors and the second pair of AMR sensors.

15. The method of claim 14, further comprising:

sending the calculated measured electrical current to a display driver;

displaying the calculated measured electrical current on a display device in response to the sending; and

storing the measured current along with a time stamp in a data store.

16. The method of claim 14, wherein the calibration coefficient is temperature dependent.

17. The method of claim 16, further comprising:

performing the method of measuring the current in the conductor using the second pair of AMR sensors while the outputs of the first pair of AMR sensors are disabled.