Methods for evaluating rock properties while drilling using drilling rig-mounted acoustic sensors

• US 9,989,661 B2
• Filed: 07/06/2015
• Issued: 06/05/2018
• Est. Priority Date: 09/26/2011
• Status: Active Grant

• Current Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Original Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Inventors: Yang, Yunlai, Luo, Yi
• Primary Examiner(s): Michener, Blake E
• Application Number:
  US14/791,787
• Publication Number:
  US 20150309196A1
• Time in Patent Office: 1,065 Days
• CPC Class Codes: E21B 47/00 Survey of boreholes or wells monitoring pressure or flow of drilling fluid E21B21/08
• CPC Class Codes: E21B 47/095 by detecting an acoustic anomalies, e.g. using mud-pressure pulses
• CPC Class Codes: E21B 47/107 using acoustic means
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency
• CPC Class Codes: E21B 47/16 through the drill string or casing , e.g. by torsional acoustic waves
• CPC Class Codes: G01V 1/003 Seismic data acquisition in general, e.g. survey design G01V1/3808, G01V1/42 take precedence
• CPC Class Codes: G01V 1/30 Analysis G01V1/50 takes precedence
• CPC Class Codes: G01V 1/306 for determining physical properties of the subsurface, e.g. impedance, porosity or attenuation profiles
• CPC Class Codes: G01V 1/40 specially adapted for well-logging
• CPC Class Codes: G01V 1/50 Analysing data
• CPC Class Codes: G01V 2200/16 Measure-while-drilling or logging-while-drilling
• CPC Class Codes: G01V 2210/1299 Subsurface, e.g. in borehole or below weathering layer or mud line
• CPC Class Codes: G01V 2210/21 Frequency-domain filtering, e.g. band pass
• CPC Class Codes: G01V 2210/6161 Seismic or acoustic, e.g. land or sea measurements

Abstract

Methods for identifying rock properties in real-time during drilling, are provided. An example of an embodiment of such a method includes positioning one or more acoustic sensors to detect drill sounds emanating from the drill bit and the rock encountered during drilling operations, connecting the sensors to select components of a drilling rig to maximally pick up the drill sounds of the drill bit engaging rock during drilling operations. The method also includes providing and deploying an inductive telemetry, wireless telemetry, or wired transmitting system. The method also includes providing and configuring a computer to analyze the “raw” acoustic signals received from the acoustic sensors through the respective transmitting system.

Claims

1. A method of determining rock properties engaged by a drill bit during drilling operations, the method comprising the steps of:

deriving a plurality of acoustic characteristics from an acoustic sensor data signal, the plurality of acoustic characteristics including mean frequency, mean amplitude, normalized deviation of frequency, normalized deviation of amplitude, and apparent power; and

correlating the mean frequency, the mean amplitude, the normalized deviation of frequency, the normalized deviation of amplitude, and the apparent power with the same types of acoustic characteristics of a rock sample of known lithology type to identify, in real time, one or more of (i) lithology type, and (ii) one or more petrophysical properties of rock engaged by a drill bit during drilling operations,

wherein the acoustic sensor data signal is derived from an acoustic signal recording and transmitting system including an acoustic sensor, and

wherein the acoustic signal recording and transmitting system comprises an inductive telemetry system, the inductive telemetry system including;

a stationary pickup configured to receive the acoustic sensor data signal from the acoustic sensor through an electromagnetic coupling and to supply electric power to the acoustic sensor via the electromagnetic coupling; and

a receiver positioned to receive the acoustic sensor data signal from the pickup and to transmit the acoustic sensor data signal to a data acquisition unit.

2. A method as defined in claim 1, the method further comprising the steps of:

deriving a frequency distribution from acoustic data contained within the acoustic sensor data signal; and

correlating the frequency distribution of the acoustic sensor data signal with a frequency distribution of a rock sample of known lithology type to identify, real-time, the lithology type of rock engaged by the drill bit during drilling operations.

3. A method as defined in claim 1, the method further comprising the steps of:

deriving a petrophysical properties evaluation algorithm to predict the one or more petrophysical properties of rock engaged by the drill bit during drilling operations;

encoding the derived petrophysical properties evaluation algorithm in a computer program; and

employing the computer program to predict the one or more petrophysical properties of rock engaged by the drill bit during drilling operations from acoustic data contained within the acoustic sensor data signal.

4. A method as defined in claim 3, the method further comprising the steps of:

digitizing acoustic data contained within the acoustic sensor data signal, thereby to generate digitized acoustic data;

transforming the digitized acoustic data into Fast Fourier Transform (FFT) data by a Fast Fourier Transformation;

filtering the FFT data to remove unwanted data points, thereby to generate filtered FFT data, the unwanted data points including one or more of (a) high frequency data, (b) low frequency data, and (c) low amplitude data; and

utilizing a frequency distribution defined by the filtered FFT data to identify, in real time, one or more of (i) the lithology type, and (ii) the one or more petrophysical properties of the rock engaged by the drill bit during drilling operations.

5. A method as defined in claim 1, wherein the data acquisition unit is configured to:

receive the acoustic sensor data signal from the receiver;

sample the received acoustic sensor data signal;

digitize the sampled acoustic sensor data signal; and

transmit the digitized acoustic sensor data signal to a computer.

6. A method of determining rock properties engaged by a drill bit during drilling operations, the method comprising the steps of:

receiving an acoustic sensor data signal from an acoustic signal recording and transmitting system by a computer, the acoustic sensor data signal representing an acoustic signal generated real-time by an acoustic sensor as a result of rotational contact of the drill bit with rock during drilling;

deriving a petrophysical properties evaluation algorithm to predict one or more petrophysical properties of rock engaged by the drill bit during drilling operations and encoding the derived petrophysical properties evaluation algorithm into a subroutine for a petrophysical properties analyzing program, the petrophysical properties evaluation algorithm including the steps of;

transforming acoustic signal data using a Fast Fourier Transformation thereby to convert the acoustic signal data to frequency domain data, and

filtering the frequency domain data to remove frequency domain data produced from sources other than rock engaged by the drill bit during drilling operations thereby to create filtered data;

deriving a plurality of acoustic characteristics from the filtered data, the plurality of acoustic characteristics including mean frequency, mean amplitude, normalized deviation of frequency, normalized deviation of amplitude, and apparent power;

correlating the mean frequency, the mean amplitude, the normalized deviation of frequency, the normalized deviation of amplitude, and the apparent power with the same types of the acoustic characteristics of a rock sample of a known lithology type to identify, in real-time, one or more of the following;

the lithology type and the one or more petrophysical properties of the rock engaged by the drill bit during drilling operations; and

employing the encoded petrophysical properties evaluation algorithm to predict the one or more petrophysical properties of rock engaged by the drill bit during drilling operations from the acoustic data contained within the acoustic sensor data signal,

wherein the acoustic signal recording and transmitting system comprises an inductive telemetry system, the inductive telemetry system including;

a stationary pickup configured to receive the acoustic sensor data signal from the acoustic sensor through an electromagnetic coupling and to supply electric power to the acoustic sensor via the electromagnetic coupling; and

a receiver positioned to receive the acoustic sensor data signal from the pickup and to transmit the acoustic sensor data signal to a data acquisition unit.

7. A method as defined in claim 6, wherein the data acquisition unit is configured to:

receive the acoustic sensor data signal from the receiver;

sample the received acoustic sensor data signal;

digitize the sampled acoustic sensor data signal; and

transmit the digitized acoustic sensor data signal to the computer.

8. A method of determining rock properties engaged by a drill bit during drilling operations, the method comprising the steps of:

deriving a plurality of acoustic characteristics from an acoustic sensor data signal, the plurality of acoustic characteristics including mean frequency, mean amplitude, normalized deviation of frequency, normalized deviation of amplitude, and apparent power; and

correlating the mean frequency, the mean amplitude, the normalized deviation of frequency, the normalized deviation of amplitude, and the apparent power with the same types of acoustic characteristics of a rock sample of known lithology type to identify, in real time, one or more of (i) lithology type, and (ii) one or more petrophysical properties of rock engaged by a drill bit during drilling operations,

wherein the acoustic sensor data signal is derived from an acoustic signal recording and transmitting system including an acoustic sensor, and

wherein the acoustic signal recording and transmitting system comprises a wireless telemetry system, the wireless telemetry system comprising;

a wireless transmitter operably connected to or integral with the acoustic sensor thereby to define a wireless acoustic sensor, and

a wireless gateway configured to receive the acoustic sensor data signal from the wireless acoustic sensor and to transmit the acoustic sensor data signal or a digitized form of the acoustic sensor signal to a computer.

9. A method as defined in claim 8, wherein the wireless telemetry system further comprises a data acquisition unit configured to:

sample the received acoustic sensor data signal;

digitize the sampled acoustic sensor data signal; and

transmit the digitized acoustic sensor data signal to the computer.

10. A method of determining rock properties engaged by a drill bit during drilling operations, the method comprising the steps of:

deriving a plurality of acoustic characteristics from an acoustic sensor data signal, the plurality of acoustic characteristics including mean frequency, mean amplitude, normalized deviation of frequency, normalized deviation of amplitude, and apparent power; and

correlating the mean frequency, the mean amplitude, the normalized deviation of frequency, the normalized deviation of amplitude, and the apparent power with the same types of acoustic characteristics of a rock sample of known lithology type to identify, in real time, one or more of (i) lithology type, and (ii) one or more petrophysical properties of rock engaged by a drill bit during drilling operations,

wherein the acoustic sensor data signal is derived from an acoustic signal recording and transmitting system including an acoustic sensor, and

wherein the acoustic signal recording and transmitting system comprises a wired transmitting system, the wired transmitting system including;

a data acquisition unit configured to digitize acoustic sensor signals received from the acoustic sensor and to send the digitized acoustic sensor signals to a computer, and

a wire extending between the acoustic sensor and the data acquisition unit, the wire being secured inside a service loop of a drill rig.

11. A method of determining rock properties engaged by a drill bit during drilling operations, the method comprising the steps of:

receiving an acoustic sensor data signal from an acoustic signal recording and transmitting system by a computer, the acoustic sensor data signal representing an acoustic signal generated real-time by an acoustic sensor as a result of rotational contact of the drill bit with rock during drilling;

deriving a petrophysical properties evaluation algorithm to predict one or more petrophysical properties of rock engaged by the drill bit during drilling operations and encoding the derived petrophysical properties evaluation algorithm into a subroutine for a petrophysical properties analyzing program, the petrophysical properties evaluation algorithm including the steps of;

transforming acoustic signal data using a Fast Fourier Transformation thereby to convert the acoustic signal data to frequency domain data, and

filtering the frequency domain data to remove frequency domain data produced from sources other than rock engaged by the drill bit during drilling operations thereby to create filtered data;

deriving a plurality of acoustic characteristics from the filtered data, the plurality of acoustic characteristics including mean frequency, mean amplitude, normalized deviation of frequency, normalized deviation of amplitude, and apparent power;

correlating the mean frequency, the mean amplitude, the normalized deviation of frequency, the normalized deviation of amplitude, and the apparent power with the same types of the acoustic characteristics of a rock sample of a known lithology type to identify, in real-time, one or more of the following;

the lithology type and the one or more petrophysical properties of the rock engaged by the drill bit during drilling operations; and

employing the encoded petrophysical properties evaluation algorithm to predict the one or more petrophysical properties of rock engaged by the drill bit during drilling operations from the acoustic data contained within the acoustic sensor data signal,

wherein the acoustic signal recording and transmitting system comprises a wireless telemetry system, the wireless telemetry system comprising;

a wireless transmitter operably connected to or integral with the acoustic sensor thereby to define a wireless acoustic sensor, and

a wireless gateway configured to receive the acoustic sensor data signal from the wireless acoustic sensor and to transmit the acoustic sensor data signal or a digitized form of the acoustic sensor signal to the computer.

12. A method as defined in claim 11, wherein the wireless telemetry system further comprises a data acquisition unit configured to:

sample the received acoustic sensor data signal;

digitize the sampled acoustic sensor data signal; and

transmit the digitized acoustic sensor data signal to the computer.

13. A method of determining rock properties engaged by a drill bit during drilling operations, the method comprising the steps of:

receiving an acoustic sensor data signal from an acoustic signal recording and transmitting system by a computer, the acoustic sensor data signal representing an acoustic signal generated real-time by an acoustic sensor as a result of rotational contact of the drill bit with rock during drilling;

deriving a petrophysical properties evaluation algorithm to predict one or more petrophysical properties of rock engaged by the drill bit during drilling operations and encoding the derived petrophysical properties evaluation algorithm into a subroutine for a petrophysical properties analyzing program, the petrophysical properties evaluation algorithm including the steps of;

transforming acoustic signal data using a Fast Fourier Transformation thereby to convert the acoustic signal data to frequency domain data, and

filtering the frequency domain data to remove frequency domain data produced from sources other than rock engaged by the drill bit during drilling operations thereby to create filtered data;

deriving a plurality of acoustic characteristics from the filtered data, the plurality of acoustic characteristics including mean frequency, mean amplitude, normalized deviation of frequency, normalized deviation of amplitude, and apparent power;

correlating the mean frequency, the mean amplitude, the normalized deviation of frequency, the normalized deviation of amplitude, and the apparent power with the same types of the acoustic characteristics of a rock sample of a known lithology type to identify, in real-time, one or more of the following;

the lithology type and the one or more petrophysical properties of the rock engaged by the drill bit during drilling operations; and

employing the encoded petrophysical properties evaluation algorithm to predict the one or more petrophysical properties of rock engaged by the drill bit during drilling operations from the acoustic data contained within the acoustic sensor data signal,

wherein the acoustic signal recording and transmitting system comprises a wired transmitting system, the wired transmitting system including;

a data acquisition unit configured to digitize acoustic sensor signals received from the acoustic sensor and to send the digitized acoustic sensor signals to the computer, and

a wire extending between the acoustic sensor and the data acquisition unit, the wire being secured inside a service loop of a drill rig.