Method of manufacturing developer container

• US 9,989,888 B2
• Filed: 12/03/2015
• Issued: 06/05/2018
• Est. Priority Date: 07/12/2013
• Status: Active Grant

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Watanabe, Taku, Kato, Masahito, Shindo, Go, Toda, Atsushi, Abe, Katsuichi, Ito, Motonari, Suzuki, Akira, Matsumura, Junichi, Matsumaru, Naoki
• Primary Examiner(s): Hauth, Galen H
• Application Number:
  US14/958,478
• Publication Number:
  US 20160091821A1
• Time in Patent Office: 915 Days
• CPC Class Codes: B29C 2045/14155 using vacuum or suction
• CPC Class Codes: B29C 45/14008 Inserting articles into the mould B29C45/14827 takes precedence
• CPC Class Codes: B29K 2025/06 PS, i.e. polystyrene
• CPC Class Codes: B29K 2507/04 Carbon
• CPC Class Codes: B29K 2623/083 EVA, i.e. ethylene vinyl acetate copolymer
• CPC Class Codes: B29K 2625/06 PS, i.e. polystyrene
• CPC Class Codes: B29K 2995/0003 having particular electrical or magnetic properties, e.g. piezoelectric
• CPC Class Codes: B29K 2995/0005 Conductive
• CPC Class Codes: B29L 2031/767 Printing equipment or accessories therefor
• CPC Class Codes: G03G 15/0856 Detection or control means for the developer level
• CPC Class Codes: G03G 15/086 the level being measured by electro-magnetic means
• CPC Class Codes: G03G 15/0865 Arrangements for supplying new developer
• CPC Class Codes: G03G 15/0894 Reconditioning of the developer unit, i.e. reusing or recycling parts of the unit, e.g. resealing of the unit before refilling with toner
• CPC Class Codes: G03G 21/181 Manufacturing or assembling, recycling, reuse, transportation, packaging or storage
• CPC Class Codes: G03G 21/1814 Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing G03G21/1835 takes precedence
• CPC Class Codes: G03G 2215/0643 Electrodes in developing area, e.g. wires, not belonging to the main donor part
• CPC Class Codes: G03G 2215/0888 Arrangements for detecting toner level or concentration in the developing device
• CPC Class Codes: Y10T 29/49204 Contact or terminal manufacturing

Abstract

A method of manufacturing a developer container including a frame configured to define a developer containing portion, a first electrode, and a second electrode arranged on a surface of the frame and having a surface opposed to the first electrode, a developer amount in the developer containing portion being detected based on a capacitance between the first electrode and the second electrode, the method including: holding a conductive resin member constituting the second electrode on a mold configured to mold the frame, a surface of the conductive resin member being in contact with a surface of the mold configured to mold a surface of the frame on a side of the developer containing portion; injecting a resin to be formed into the frame, into the mold on which the conductive resin member is held; and curing the resin to form the frame to which the second electrode is fixed.

Claims

1. A method of manufacturing a developer container including:

a first frame and a second frame configured to define a developer containing portion;

a first electrode; and

a second electrode which is arranged on a surface of the first frame and which has a surface opposed to the first electrode,

wherein a developer amount in the developer containing portion is detected based on a capacitance between the first electrode and the second electrode,

the method comprising;

holding a conductive resin member on a mold configured to mold the first frame, a surface of the conductive resin member being directly in contact with a surface of the mold, the surface of the mold being configured to mold a surface of the first frame on a side of the developer containing portion;

injecting a resin to be formed into the first frame, into the mold on which the conductive resin member is held, wherein a position of a gate of injection, with respect to a direction parallel to the surface of the first frame, is different from a position of the conductive resin member;

curing the resin to form the first frame to which the second electrode constituted by the conductive resin member is fixed; and

coupling the first frame and the second frame to form the developer containing portion.

2. The method according to claim 1, wherein the conductive resin member has a surface on a side of the first frame, the surface being constituted by a material which has compatibility with or adhesiveness to the resin to be formed into the first frame.

3. The method according to claim 1, wherein at least a part of the surface of the conductive resin member which is in contact with the mold becomes the surface of the second electrode which is opposed to the first electrode.

4. The method according to claim 2, wherein a surface of the conductive resin member which is opposite to the surface opposed to the first electrode has compatibility with or adhesiveness to the resin to be formed into the first frame.

5. The method according to claim 2, wherein all of the surface of the conductive resin member on the side of the first frame has compatibility with or adhesiveness to the resin to be formed into the first frame.

6. The method according to claim 1, wherein the holding the conductive resin member on the mold comprises holding the conductive resin member on the mold by air suction through a hole provided in the mold.

7. The method according to claim 1, wherein the surface of the mold on which the conductive resin member is held comprises a curved surface.

8. The method according to claim 1, wherein the conductive resin member has a monolayer structure or a multilayer structure.

9. The method according to claim 1, wherein the conductive resin member comprises a conductive material that is dispersed in therein.

10. The method according to claim 1, wherein the conductive resin member has a resistance of 10³Ω

to 10⁵Ω

.

11. The method according to claim 1, wherein the developer container comprises a plurality of conductive resin members, and

wherein the developer amount is detected based on the capacitance between the plurality of the conductive resin members.

12. The method according to claim 1, wherein the conductive resin member is nonmagnetic or diamagnetic.

13. The method according to claim 1, wherein:

(i) a closest point, in which the second electrode is closest to the first electrode, on the second electrode is located at a position other than an end portion of the second electrode as viewed along an axial direction of the first electrode;

(ii) the second electrode has at least one convex portion protruding toward the first electrode; and

(iii) the closest point is located on the at least one convex portion.

14. The method according to claim 13, wherein the second electrode has at least one concave portion opposite to the first electrode with respect to the at least one convex portion, and a single second electrode forms a plurality of surfaces opposed to the first electrode.

15. The method according to claim 1, wherein the conductive resin member has a curved surface.

16. A method of manufacturing a developing apparatus comprising:

manufacturing a developer container by the method according to claim 1; and

attaching a developer carrying member configured to carry and convey a developer on the developing container.

17. The method according to claim 16, wherein the developer carrying member serves as the first electrode.

18. A method of manufacturing a process cartridge comprising:

manufacturing a developer container by the method according to claim 1; and

attaching an image bearing member on which an electrostatic image is to be formed on the developing container.

20. The method according to claim 1, wherein the conductive resin member comprises a conductive resin sheet, and

wherein the injecting includes injecting the resin into the mold, on which the conductive resin sheet is held, in a direction intersecting a longitudinal direction of the conductive resin sheet.

22. The method according to claim 1, wherein the conductive resin member has a Young'"'"'s modulus equal to or less than that of the resin to be formed into the first frame.

19. A method of manufacturing a developing apparatus including:

a first frame and a second frame configured to define a toner chamber, an opening, and a developing chamber;

a developer carrying member configured to carry and convey a developer in the developing chamber;

a first electrode; and

a second electrode, which is arranged on a surface of the first frame and in the toner chamber and which has a surface opposed to the first electrode,

wherein the developer is supplied from the toner chamber through the opening to the developing chamber, and

wherein a developer amount is detected based on a capacitance between the first electrode and the second electrode,

the method comprising;

holding a conductive resin member on a mold configured to mold the first frame, a surface of the conductive resin member being directly in contact with a surface of the mold, the surface of the mold being configured to mold a surface of the first frame on a side of the toner chamber;

injecting a resin to be formed into the first frame, into the mold on which the conductive resin member is held, wherein a position of a gate of injection, with respect to a direction parallel to the surface of the first frame, is different from a position of the conductive resin member;

curing the resin to form the first frame to which the second electrode constituted by the conductive resin member is fixed; and

coupling the first frame and the second frame to form the toner chamber, the opening, and the developing chamber.

21. The method according to claim 19, wherein the conductive resin member comprises a conductive resin sheet, and

wherein the injecting includes injecting the resin into the mold, on which the conductive resin sheet is held, in a direction intersecting a longitudinal direction of the conductive resin sheet.

23. The method according to claim 19, wherein the conductive resin member has a Young'"'"'s modulus equal to or less than that of the resin to be formed into the first frame.