Charging circuit interrupt devices with self-test and methods thereof

• US 9,991,695 B2
• Filed: 09/10/2015
• Issued: 06/05/2018
• Est. Priority Date: 05/21/2015
• Status: Active Grant

• Current Assignee: Delta Electronics Incorporated
• Original Assignee: Delta Electronics Incorporated
• Inventors: Wang, Ming-Whang
• Primary Examiner(s): Tran, Thienvu
• Assistant Examiner(s): BELLIDO, NICOLAS G
• Application Number:
  US14/850,359
• Publication Number:
  US 20160344177A1
• Time in Patent Office: 999 Days
• Field of Search: 361 87, 320163, 320165, 320111, 320118, 320104, 324650
• CPC Class Codes: H02H 3/08 responsive to excess current responsive to abnormal temperature caused by excess current H02H5/04
• CPC Class Codes: H02H 3/335 the main function being self testing of the device
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence

Abstract

A charging circuit interrupting device for applying an input voltage provided by first and second input power lines of a power system to first and second output power lines of an output system includes a current-detecting unit, a self-test device, and a controller. The current-detecting unit executes a leakage-detection function and generates a leakage signal when the current difference between the first and second power lines is detected. The self-test device generates a bypass path according to the detection enable signal so that there is a current difference between the first and the second input power lines. When operating in a self-test mode, the controller generates the detection enable signal, determines that the leakage-detecting function is normal, and enters a normal mode to apply the input voltage to the output system when the leakage signal is received.

Claims

1. A charging circuit interrupt device for coupling a first power line of a power system to a first output power line of an output system and coupling a second input power line of the power system to a second output power line of the output system, such that the power system applies an input voltage to the output system, comprising:

a current-detecting unit, executing a leakage-detecting function, wherein the current-detecting unit generates a leakage signal when a current difference in a section of the first input power line and the second input power line is detected;

a self-test device, generating a bypass path according to a detection enable signal, such that a test current flows from a first node of the first input power line to a second node of the second input power line, and there is the current difference in the section; and

a controller, generating the detection enable signal when the controller operates in a self-test mode, wherein when the controller receives the leakage signal, the controller determines that the leakage-detecting function is normal, stops generating the detection enable signal, and enters a normal mode to apply the input voltage to the output system, wherein the controller determines, according to a voltage signal, a voltage range of the input voltage to output a state signal, and the self-test device operates in either a first mode or a second mode according to the state signal, wherein the bypass path has a first resistance when the self-test device operates in the first mode, wherein the bypass path has a second resistance when the self-test device operates in the second mode.

2. The charging circuit interrupt device of claim 1, wherein when the controller hasn'"'"'t received the leakage signal in a predetermined period, the controller determines that the leakage-detection function has failed and stops applying the input voltage to the output system.

3. The charging circuit interrupt device of claim 1, wherein when the controller operates in the normal mode and receives the leakage signal, the controller stops applying the input voltage to the output system, wherein when the controller operates in the normal mode but hasn'"'"'t received the leakage signal, the controller continues to apply the input voltage to the output system.

4. The charging circuit interrupt device of claim 1, further comprising:

a voltage-detecting device, configured to detect the input voltage of the first input power line and the second input power line to generate the voltage signal, wherein the controller determines that the input voltage is in either a first voltage range or a second voltage range according to the voltage signal,

wherein the self-test device operates in the first mode when the input voltage is in the first voltage range, wherein the self-test device operates in the second mode when the input voltage is in the second voltage range.

5. The charging circuit interrupt device of claim 4, wherein the self-test device comprises:

a first resistor, coupled between the first node and a first inner node;

a first detection switch, coupling the first inner node to a second inner node according to the detection enable signal;

a second resistor, coupled between the second inner node and the second node; and

a second detection switch, coupling the second inner node to the second node according to the state signal.

6. The charging circuit interrupt device of claim 5, wherein the first inner node is coupled to the second inner node through the first detection switch, and the second inner node is coupled to the second node through the second detection switch when the self-test device operates in the first mode, wherein

the first inner node is coupled to the second inner node through the first detection switch, and the second detection switch is turned off when the self-test device operates in the second mode, wherein

the first detection switch and the second detection switch are turned off when the controller operates in the normal mode, wherein

the self-test device generates the identical test current in both the first mode and the second mode.

7. The charging circuit interrupt device of claim 5, wherein each of the first detection switch and the second detection switch is an optical coupler.

8. The charging circuit interrupt device of claim 3, further comprising:

a first switch, coupling the first input power line to the first output power line according to a first switch signal; and

a second switch, coupling the second input power line to the second output power line according to a second switch signal, wherein when the controller operates in the self-test mode and determines that the leakage-detecting function is normal, the controller applies the input voltage to the output system by the first switch signal and the second switch signal, wherein when the controller determines that the leakage-detecting function has failed, the controller stops applying the input voltage to the output system by the first switch signal and the second switch signal.

9. The charging circuit interrupt device of claim 8, wherein when the controller operates in the normal mode and receives the leakage signal, the controller stops applying the input voltage to the output system by the first switch signal and the second switch signal, wherein when the controller operates in the normal mode but hasn'"'"'t received the leakage signal, the controller continues to apply the input voltage to the output system by the first switch signal and the second switch signal.

10. A charging circuit self-test method, adapted for a charging circuit interrupt device coupling a first input power line of a power system to a first output power line of an output system and coupling a second input power line of the power system to a second output power line of the output system, such that the power system applies an input voltage to the output system, comprising:

generating a detection enable signal when the charging circuit interrupt device operates in a self-test mode, wherein the self-test mode is configured to self-detect a leakage-detecting function;

generating a bypass path by a self-test device according to the detection enable signal, such that a test current flows from a first node of the first input power line to a second node of the second input power line, and there is a current difference in a section of the first input power line and the second input power line, wherein the step of generating the bypass path by the self-test device according to the detection enable signal further comprises;

determining, according to a voltage signal, a voltage range of the input voltage to generate a state signal; and

operating the self-test device in either a first mode or a second mode according to the state signal, wherein the bypass path has a first resistance when the self-test device operates in the first mode, wherein the bypass path has a second resistance when the self-test device operates in the second mode;

generating a leakage signal when the current difference in the section is detected;

determining the leakage-detecting function is normal when the leakage signal is received;

operating the charging circuit interrupt device in a normal mode; and

applying the input voltage to the output system.

11. The charging circuit self-test method of claim 10, further comprising:

not receiving the leakage signal in a predetermined period;

determining the leakage-detecting function has failed; and

stopping the input voltage from being applied to the output system.

12. The charging circuit self-test method of claim 10, further comprising:

stopping the input voltage from being applied to the output system when the charging circuit interrupt device operates in the normal mode and receives the leakage signal; and

continuing to apply the input voltage to the output system when the charging circuit interrupt device operates in the normal mode but hasn'"'"'t received the leakage signal.

13. The charging circuit self-test method of claim 10, further comprising:

detecting the input voltage of the first input power line and the second input power line to generate the voltage signal;

determining, according to the voltage signal, that the power system is applying the input voltage to generate the detection enable signal;

determining the input voltage is in either a first voltage range or a second voltage range according to the voltage signal;

operating the self-test device in the first mode when the input voltage is in the first voltage range; and

operating the self-test device in the second mode when the input voltage is in the second voltage range.

14. The charging circuit self-test method of claim 13, wherein the self-test device further comprises:

a first resistor, coupled between the first node and a first inner node;

a first detection switch, coupling the first inner node to a second inner node according to the detection enable signal;

a second resistor, coupled between the second inner node and the second node; and

a second detection switch, coupling the second inner node to the second node according to the state signal.

15. The charging circuit self-test method of claim 14, further comprising:

coupling the first inner node to the second inner node through the first detection switch, and coupling the second inner node to the second node through the second detection switch when the self-test device operates in the first mode;

coupling the first inner node to the second inner node through the first detection switch, and turning off the second detection switch when the self-test device operates in the second mode, wherein the self-test device generates the identical test current in both the first mode and the second mode; and

turning off the first detection switch and the second detection switch when the controller operates in the normal mode.

16. The charging circuit self-test method of claim 14, wherein each of the first detection switch and the second detection switch is an optical coupler.

17. The charging circuit self-test method of claim 12, further comprising:

generating a first switch signal and a second switch signal when the charging circuit interrupt device operates in the self-test mode and the leakage-detecting function is determined to be normal;

applying the input voltage to the output system according to the first switch signal and the second switch signal;

generating the first switch signal and the second switch signal when the charging circuit interrupt device operates in the self-test mode and the leakage-detecting function is determined to be fail; and

stopping the input voltage from being applied to the output system by the first switch signal and the second switch signal.

18. The charging circuit self-test method of claim 17, further comprising:

generating the first switch signal and the second switch signal when the charging circuit interrupt device operates in the normal mode and receives the leakage signal;

stopping the input voltage from being applied to the output system according to the first switch signal;

generating the first switch signal and the second switch signal when the charging circuit interrupt device operates in the normal mode and hasn'"'"'t received the leakage signal; and

continuing to apply the input voltage to the output system according to the first switch signal and the second switch signal.