Stator, motor and compressor

• US 9,991,756 B2
• Filed: 11/24/2015
• Issued: 06/05/2018
• Est. Priority Date: 12/10/2014
• Status: Active Grant

• Current Assignee: Daikin Industries Ltd
• Original Assignee: Daikin Industries Ltd
• Inventors: Ishizaki, Akinobu, Tanji, Hidemi, Aota, Keiji, Mutou, Akio
• Primary Examiner(s): NGUYEN, TRAN N
• Application Number:
  US15/534,445
• Publication Number:
  US 20170353075A1
• Time in Patent Office: 924 Days
• CPC Class Codes: F04B 35/04 the means being electric
• CPC Class Codes: F04B 39/00 Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
• CPC Class Codes: H02K 21/16 having annular armature cores with salient poles with homopolar co-operation H02K21/20
• CPC Class Codes: H02K 2213/03 Machines characterised by numerical values, ranges, mathematical expressions or similar information
• CPC Class Codes: H02K 3/325 for windings on salient poles, such as claw-shaped poles
• CPC Class Codes: H02K 3/345 between conductor and core, e.g. slot insulation
• CPC Class Codes: H02K 5/12 specially adapted for operating in liquid or gas combined with cooling arrangements H02K9/00
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06

Abstract

A stator for a motor of a compressor includes a stator core, insulator, coil, slot insulator, and inter-coil insulator. The stator core has a plurality of tooth portions arrayed circumferentially. The insulator is fitted to axial end faces of the stator core. The coil is wound on the tooth portions. The slot insulator is placed within slot portions that are spaces between circumferentially neighboring ones of the tooth portions, and which are interposed between the stator core and the coil. The inter-coil insulator is placed between circumferentially mutually neighboring windings of the coil. The inter-coil insulator is sheet shaped and folded over a width equal to double a sheet thickness at a folding-bottom portion extending along an axial direction. The folding-bottom portion is positioned on a distal end side of the tooth portions. Movement of the folding-bottom portion in a radial direction toward the rotor is restricted.

Claims

1. A stator comprising:

a stator core having a plurality of tooth portions arrayed circumferentially with intervals therebetween;

an insulator fitted to each of axial end faces of the stator core;

a coil wound on the tooth portions of the stator core, the insulator being interposed between the stator core and the coil;

a slot insulator placed within each of slot portions that are spaces between circumferentially neighboring ones of the tooth portions, the slot insulator being interposed between the stator core and the coil; and

an inter-coil insulator including a first inter-coil insertion portion and a second inter-coil insertion portion placed between circumferentially mutually neighboring windings of the coil, and a folding-bottom portion connecting the first inter-coil insertion portion and the second inter-coil insertion portion with the first inter-coil insertion portion extending from a first end of the folding-bottom portion and the second inter-coil insertion portion extending from a second end of the folding-bottom portion,

the inter-coil insulator being sheet shaped and folded over a width equal to double a sheet thickness at the folding-bottom portion extending along an axial direction,

the folding-bottom portion being positioned on a distal end side of the tooth portions; and

movement of the folding-bottom portion in a radial direction toward the rotor is restricted by

extending portions of the stator core extending on a distal end side of the tooth portions or

extending portions of the slot insulator extending on the distal end side of the tooth portions.

2. The stator as claimed in claim 1, wherein

the folding-bottom portion has a cross section formed into a tilted U shape or a U shape.

3. The stator as claimed in claim 1, wherein

a circumferential width of the folding-bottom portion is larger than a circumferential width of a slot opening.

4. The stator as claimed in claim 1, wherein

a gap between distal ends of neighboring ones of the tooth portions is closed by the extending portions of the slot insulator extending on the distal end side of the tooth portions.

8. The stator as claimed in claim 1, wherein

the coil includes a pair of ends, and at least one of a pair of axial ends of the inter-coil insulator is positioned radially inside of both ends of the coil.

9. A motor including the stator of claim 1, the motor further comprising:

a rotor,

the stator being placed so as to be radially opposed to the rotor.

10. A compressor including the motor of claim 9, the compressor further comprising:

a closed container; and

a compression mechanism section placed within the closed container,

the motor being placed within the closed container to drive the compression mechanism section.

11. The stator as claimed in claim 2, wherein

a circumferential width of the folding-bottom portion is larger than a circumferential width of a slot opening.

5. A stator comprising:

a stator core having a plurality of tooth portions arrayed circumferentially with intervals therebetween;

an insulator fitted to each of axial end faces of the stator core;

a coil wound on the tooth portions of the stator core, the insulator being interposed between the stator core and the coil;

a slot insulator placed within each of slot portions that are spaces between circumferentially neighboring ones of the tooth portions, the slot insulator being interposed between the stator core and the coil; and

an inter-coil insulator placed between circumferentially mutually neighboring windings of the coil,

the inter-coil insulator being folded at a folding-bottom portion extending along an axial direction,

the folding-bottom portion being positioned on a distal end side of the tooth portions,

movement of the folding-bottom portion in a radial direction toward the rotor is restricted by

extending portions of the stator core extending on a distal end side of the tooth portions or

extending portions of the slot insulator extending on the distal end side of the tooth portions, and

the inter-coil insulator having, in at least one of a pair of axial end portions thereof, an engaging portion provided protruded radially on one side opposite to a rotor side so as to be engaged with the insulator.

6. The stator as claimed in claim 5, wherein

the engaging portion of the inter-coil insulator is provided at one of a pair of radial end portions of the inter-coil insulator on one side opposite to the rotor side.

7. The stator as claimed in claim 5, wherein

the insulator includes

an engaged portion to be engaged with the engaging portion of the inter-coil insulator, and

a chamfered guide portion guiding the engaging portion to the engaged portion.

12. The stator as claimed in claim 6, wherein

the insulator includes

an engaged portion to be engaged with the engaging portion of the inter-coil insulator, and

a chamfered guide portion guiding the engaging portion to the engaged portion.

13. The stator as claimed in claim 5, wherein

the coil includes a pair of ends, and at least one of a pair of axial ends of the inter-coil insulator is positioned radially inside of both ends of the coil.

14. A motor including the stator of claim 5, the motor further comprising:

a rotor,

the stator being placed so as to be radially opposed to the rotor.

15. A compressor including the motor of claim 14, the compressor further comprising:

a closed container; and

a compression mechanism section placed within the closed container,

the motor being placed within the closed container to drive the compression mechanism section.