Method, system and apparatus for activating a lighting module using a buffer load module

• US 9,992,836 B2
• Filed: 03/21/2017
• Issued: 06/05/2018
• Est. Priority Date: 05/05/2015
• Status: Active Grant

• Current Assignee: Arkalumen Inc.
• Original Assignee: Arkawmen Incorporated
• Inventors: Girard, Julien, Vermette, Yan, Murray, Sean MacLean, Briggs, Gerald Edward
• Primary Examiner(s): Richardson, Jany
• Application Number:
  US15/465,591
• Publication Number:
  US 20180070419A1
• Time in Patent Office: 441 Days
• Field of Search: None
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/382 with galvanic isolation between input and output
• CPC Class Codes: H05B 47/10 Controlling the light source
• CPC Class Codes: H05B 47/17 Operational modes, e.g. switching from manual to automatic mode or prohibiting specific operations
• CPC Class Codes: H05B 47/195 the transmission using visible or infrared light

Abstract

Control apparatus and system for controlling an output of a constant current driver are disclosed. A control apparatus is coupled between a constant current driver and a load, such as a lighting module, in order to add functionality to the overall system. The control apparatus is powered by the constant current driver and may control the dimming of the constant current driver by controlling the 0-10V dim input into the driver. The control apparatus may comprise one or more switching elements between the constant current driver and the load to allow for mixing of groups of LEDs of various colors or color temperatures. The control apparatus may include a buffer load to mitigate negative impacts of turning on the lighting module after a period of deactivation. The control apparatus can also be adapted to operate as a dim-to-warm module within a lighting apparatus.

Claims

1. A control apparatus adapted to be coupled between a power source and a lighting module;

wherein the power source is operable to generate an output voltage at a power source output; and

, if the lighting module is coupled to the power source output, the power source is operable to generate a first output voltage to maintain a constant current level flowing through the lighting module; and

, if the lighting module is not coupled to the power source output, the power source is operable to generate a second output voltage at a maximum voltage limit;

the control apparatus comprising;

a buffer load module with a forward voltage less than the maximum voltage limit if current at the constant current level is flowing through the buffer load module; and

a controller operable to selectively couple the lighting module to the power source output;

wherein, after a period of deactivation in which the lighting module is not coupled to the power source output and the power source is generating the second output voltage at the maximum voltage limit, the controller is operable to selectively couple the buffer load module to the power source output during a buffer mode and subsequently to couple the lighting module to the power source;

wherein the output voltage generated by the power source is reduced from the maximum voltage limit during the buffer mode.

2. A control apparatus according to claim 1 further comprising a voltage control module adapted to be coupled to the power source output and operable to convert the output voltage generated by the power source to a controlled voltage independent of whether the output voltage generated by the power source is the first output voltage or the second output voltage;

wherein the voltage control module has a maximum input voltage equal to or greater than the maximum voltage limit of the power source; and

wherein the controller is powered by the controlled voltage.

3. The control apparatus according to claim 1 further comprising a first switching element adapted to be coupled between the power source output and the buffer load module and operable to be activated and deactivated in response to a buffer control signal;

and a second switching element adapted to be coupled between the power source output and the lighting module and operable to be activated and deactivated in response to a channel control signal; and

wherein the controller is operable to generate the buffer control signal and the channel control signal;

whereby the controller is operable to activate the first switching element using the buffer control signal to couple the buffer load module to the power source output during the buffer mode.

4. The control apparatus according to claim 3, wherein the controller is operable to selectively couple the buffer load module to the power source output for a buffer time period in each of a plurality of cycles during the buffer mode, wherein the buffer time periods over the plurality of cycles during the buffer mode are controlled by a duty cycle of the buffer control signal.

5. The control apparatus according to claim 4, wherein the duty cycle of the buffer control signal increases over the plurality of cycles during the buffer mode;

whereby the buffer time periods increase over the plurality of cycles during the buffer mode.

6. The control apparatus according to claim 4, wherein the duty cycle of the buffer control signal increases over a plurality of cycles during a first phase of the buffer mode and the duty cycle of the buffer control signal decreases over a plurality of cycles during a second phase of the buffer mode;

whereby the buffer time periods increase over the plurality of cycles during the first phase of the buffer mode and decrease over the plurality of cycles during the second phase of the buffer mode.

7. The control apparatus according to claim 6, wherein the controller is operable to selectively couple the lighting module to the power source output for a channel time period in each of the plurality of cycles during the second phase of the buffer mode, wherein the channel time periods over the plurality of cycles during the second phase of the buffer mode are controlled by a duty cycle of the channel control signal;

wherein the duty cycle of the channel control signal increases over the plurality of cycles during the second phase of the buffer mode;

whereby the channel time periods increase over the plurality of cycles during the second phase of the buffer mode.

8. The control apparatus according to claim 7, wherein the buffer control signal and the channel control signal are substantially opposite during the second phase of the buffer mode;

whereby the second switching element is deactivated when the first switching element is activated and the first switching element is deactivated when the second switching element is activated.

9. The control apparatus according to claim 6, wherein the second switching element is adapted to be coupled between the power source output and a first group of LEDs of the lighting module;

the channel control signal is a first channel control signal; and

the control apparatus further comprises a third switching element adapted to be coupled between the power source output and a second group of LEDs of the lighting module and operable to be activated and deactivated in response to a second channel control signal; and

wherein the controller is operable to select one of the first and second groups of LEDs to selectively couple to the power source output during the buffer mode; and

wherein the controller is operable to selectively couple the selected group of LEDs to the power source output for a channel time period in each of the plurality of cycles during the second phase of the buffer mode;

wherein the channel time periods over the plurality of cycles during the second phase of the buffer mode are controlled by a duty cycle of the channel control signal corresponding to the selected group of LEDs;

wherein the duty cycle of the channel control signal corresponding to the selected group of LEDs increases over the plurality of cycles during the second phase of the buffer mode;

whereby the channel time periods increase over the plurality of cycles during the second phase of the buffer mode.

10. The control apparatus according to claim 9, wherein the controller is operable to receive an indication of a desired color temperature for light emitted from the lighting module and the controller uses the indication of the desired color temperature to select one of the first and second groups of LEDs to selectively couple to the power source output during the buffer mode.

11. A method of coupling a power source to a lighting module, wherein the power source is operable to generate an output voltage at a power source output;

and, if the lighting module is coupled to the power source, the power source is operable to generate a first output voltage to maintain a constant current level flowing through the lighting module; and

, if the lighting module is not coupled to the power source, the power source is operable to generate a second output voltage at a maximum voltage limit;

the method comprising;

after a period of deactivation in which the lighting module is not coupled to the power source output and the power source is generating the second output voltage at the maximum voltage limit, selectively coupling a buffer load module to the power source output during a buffer mode, the buffer load module with a forward voltage less than the maximum voltage limit if current at the constant current level is flowing through the buffer load module; and

subsequently coupling the lighting module to the power source output;

wherein the output voltage generated by the power source is reduced from the maximum voltage limit during the buffer mode.

12. The method according to claim 11 further comprising generating a buffer control signal for controlling coupling between the power source output and the buffer load module and a channel control signal for controlling coupling between the power source output and the lighting module;

and wherein selectively coupling the buffer load module to the power source output is for a buffer time period in each of a plurality of cycles during the buffer mode, wherein the buffer time periods over the plurality of cycles during the buffer mode are controlled by a duty cycle of the buffer control signal.

13. The method according to claim 12, wherein the duty cycle of the buffer control signal increases over the plurality of cycles during the buffer mode;

whereby the buffer time periods increase over the plurality of cycles during the buffer mode.

14. The method according to claim 12, wherein the duty cycle of the buffer control signal increases over a plurality of cycles during a first phase of the buffer mode and the duty cycle of the buffer control signal decreases over a plurality of cycles during a second phase of the buffer mode;

whereby the buffer time periods increase over the plurality of cycles during the first phase of the buffer mode and decrease over the plurality of cycles during the second phase of the buffer mode.

15. The method according to claim 14 further comprising selectively coupling the lighting module to the power source output for a channel time period in each of the plurality of cycles during the second phase of the buffer mode, wherein the channel time periods over the plurality of cycles during the second phase of the buffer mode are controlled by a duty cycle of the channel control signal;

wherein the duty cycle of the channel control signal increases over the plurality of cycles during the second phase of the buffer mode;

whereby the channel time periods increase over the plurality of cycles during the second phase of the buffer mode.

16. The method according to claim 15, wherein the buffer control signal and the channel control signal are substantially opposite during the second phase of the buffer mode;

whereby the lighting module is not coupled to the power source output when the buffer load module is coupled to the power source output and the buffer load module is not coupled to the power source output when the lighting module is coupled to the power source output.

17. The method according to claim 14, wherein generating a channel control signal for controlling coupling between the power source output and the lighting module comprises generating a first channel control signal for controlling coupling between the power source output and a first group of LEDs of the lighting module and generating a second channel control signal for controlling coupling between the power source output and a second group of LEDs of the lighting module;

wherein the method further comprises selecting one of the first and second groups of LEDs to selectively couple to the power source output during the buffer mode; and

selectively coupling the selected group of LEDs to the power source output for a channel time period in each of the plurality of cycles during the second phase of the buffer mode, wherein the channel time periods over the plurality of cycles during the second phase of the buffer mode are controlled by a duty cycle of the channel control signal corresponding to the selected group of LEDs;

wherein the duty cycle of the channel control signal corresponding to the selected group of LEDs increases over the plurality of cycles during the second phase of the buffer mode;

whereby the channel time periods increase over the plurality of cycles during the second phase of the buffer mode.

18. The method according to claim 17 further comprising receiving an indication of a desired color temperature for light emitted from the lighting module;

and wherein the indication of the desired color temperature is used in selecting one of the first and second groups of LEDs to selectively activate during the buffer mode.

19. A system adapted to be coupled to a lighting module comprising:

a power source operable to generate an output voltage at a power source output; and

, if the lighting module is coupled to the power source output, the power source operable to generate a first output voltage to maintain a constant current level flowing through the lighting module; and

, if the lighting module is not coupled to the power source output, the power source operable to generate a second output voltage at a maximum voltage limit;

a buffer load module with a forward voltage less than the maximum voltage limit if current at the constant current level is flowing through the buffer load module; and

a controller operable to selectively couple the lighting module to the power source output;

wherein, after a period of deactivation in which the lighting module is not coupled to the power source output and the power source is generating the second output voltage at the maximum voltage limit, the controller is operable to selectively couple the buffer load module to the power source output during a buffer mode and subsequently to couple the lighting module to the power source;

wherein the output voltage generated by the power source is reduced from the maximum voltage limit during the buffer mode.

20. A lighting apparatus incorporating the system according to claim 19 further comprising the lighting module, the lighting module comprising a first group of LEDs comprising one or more first LEDs of a first type coupled in series and a second group of LEDs comprising one or more second LEDs of a second type different than the first type coupled in series;

and wherein, subsequent to completion of the buffer mode, the controller is operable to selectively couple the first and second groups of LEDs to the power source output at different time segments within a cycle.