Sensor systems for skin graft harvesting

• US 9,993,261 B2
• Filed: 12/23/2014
• Issued: 06/12/2018
• Est. Priority Date: 12/31/2013
• Status: Active Grant

• Current Assignee: Solventum Intellectual Properties Company (Solventum Corp.)
• Original Assignee: KCI Licensing Incorporated (3M Company)
• Inventors: Pratt, Benjamin A., Locke, Christopher Brian, Robinson, Timothy Mark, Higley, Kevin, Randolph, Tab, Sanders, T. Blane
• Primary Examiner(s): Dornbusch, Dianne
• Application Number:
  US14/581,560
• Publication Number:
  US 20150182242A1
• Time in Patent Office: 1,267 Days
• CPC Class Codes: A61B 17/322 Skin grafting apparatus
• CPC Class Codes: A61B 2017/00026 Conductivity or impedance, e.g. of tissue
• CPC Class Codes: A61B 2017/00039 Electric or electromagnetic phenomena other than conductivity, e.g. capacity, inductivity, Hall effect
• CPC Class Codes: A61B 2017/00061 spectrum
• CPC Class Codes: A61B 2017/00106 ultrasonic
• CPC Class Codes: A61B 2017/00119 alarm; indicating an abnormal situation
• CPC Class Codes: A61B 2017/00221 with wireless transmission of data, e.g. by infrared radiation or radiowaves
• CPC Class Codes: A61B 2017/00951 adhesive
• CPC Class Codes: A61B 2017/308 with suction cups
• CPC Class Codes: A61B 2017/3225 with processing of harvested tissue

Abstract

Skin graft harvesting systems and methods are disclosed that utilize sensors to automate the harvesting of skin grafts or assist a user in deciding when the skin graft is ready to be harvested. Such systems and methods can reduce the burden of visual observation and ensure greater reliability and consistency of the grafts. The invention is particularly useful with harvesters that rely upon suction and/or heating to raise a plurality of small or “micro” blisters simultaneously.

Claims

1. A device for obtaining a skin graft, the device comprising:

a body configured for placement on a patient'"'"'s skin;

a head configured for coupling to the body, the head comprising a sealing surface configured to engage with a mating surface on the body such that when the head is engaged with the body on the patient'"'"'s skin, a sealed chamber is formed over a target region of the patient'"'"'s skin between the head and the body;

a negative pressure conduit connected to the sealed chamber, the negative pressure conduit being configured to apply a negative pressure within the sealed chamber to raise at least one skin blister within the chamber;

a sensor configured to monitor formation of the at least one skin blister;

a controller configured to receive information regarding the formation of the at least one skin blister from the sensor; and

a cutter mechanism within the body, the cutter mechanism being configured for cleaving the at least one skin blister after formation.

2. The device of claim 1, wherein the sensor is configured to alert a user of the device when the at least one blister has reached a state suitable for harvesting.

3. The device of claim 1, wherein the controller is configured to reduce or terminate the negative pressure based on information received from the sensor.

4. The device of claim 1, wherein the controller is configured to activate the cutter mechanism to cleave the at least one skin blister based on the information received from the sensor.

5. The device of claim 1, wherein the sensor comprises at least one emitter receiver pair within the device configured such that the emitter is configured to emit a signal and the receiver is configured to receive the signal, and wherein a disruption in the signal indicates presence of the at least one skin blister.

6. The device of claim 1, wherein the sensor is disposed in a close proximity to a growing blister and configured to sense presence of the at least one skin blister by detecting changes in electrical, magnetic, or optical behavior of a sensor element.

7. The device of claim 1, wherein the sensor is a load sensor disposed in a close proximity to a growing blister and configured to sense presence of the at least one skin blister based on sensing a pressure asserted on the load sensor by the at least one skin blister.

8. The device of claim 1, wherein the sensor is a conductivity sensor disposed in a close proximity to a growing blister and configured to sense the presence of the at least one blister based on sensing a change in conductivity of the patient'"'"'s skin.

9. The device of claim 1, wherein the sensor is a color sensor configured to detect the formation of the at least one skin blister based on detection of changes in color within the device.

10. The device of claim 1, wherein the body comprises one or more plates, each plate having a plurality of holes through which the at least one skin blister can be raised, and wherein the sensor is a colorimetric sensor configured to detect the formation of the at least one skin blister based on detecting changes in color in the one or more plate.

11. The device of claim 1, wherein the sensor is an acoustic sensor configured to detect the formation of the at least one skin blister based on detecting changes in an acoustic signature or image obtained within the device.

12. The device of claim 2, wherein the sensor is an ultrasound sensor.

13. The device of claim 1, wherein the sensor is a vacuum sensor configured to monitor the formation of the at least one skin blister by detecting changes in a negative pressure within the device.

14. The device of claim 1, wherein the sensor is a vacuum sensor configured to monitor the formation of the at least one skin blister by deducing volume changes within the device and measuring time required to reach a certain negative pressure level within the device.

15. The device of claim 1, wherein the controller and sensor are configured to communicate via a wireless communication protocol.

16. The device of claim 1, wherein the controller is configured to permit a user to select at least one parameter needed to initiate graft formation, the parameter being one of a desired blister height, a desired number of blisters, a desired percentage of successfully formed blisters, or a visualization of the progress in graft formation.