Apparatus and methods for securing a bone implant

• US 9,993,277 B2
• Filed: 09/22/2014
• Issued: 06/12/2018
• Est. Priority Date: 03/08/2010
• Status: Active Grant

• Current Assignee: Conventus Orthopaedics, Inc.
• Original Assignee: Conventus Orthopaedics, Inc.
• Inventors: Krinke, Todd A., Kruse, Steve D., Brenzel, Michael P., Hindrichs, Paul, Peterson, Alex A.
• Primary Examiner(s): Hammond, Ellen C
• Assistant Examiner(s): BRAY, STUART SAMUEL
• Application Number:
  US14/492,599
• Publication Number:
  US 20150012096A1
• Time in Patent Office: 1,359 Days
• Field of Search: 606300-321, 606 62- 64
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/8061 specially adapted for particular bones A61B17/70 and A61B17/74 take precedence
• CPC Class Codes: A61B 17/8858 laterally or radially expansible inflatable A61B17/8855
• CPC Class Codes: A61F 2/28 Bones joints A61F2/30

Abstract

Apparatus and methods for securing a bone implant are provided. The implant may be an expandable implant. The implant may be a non-expandable implant. The implant may be for repairing a bone fracture. The implant may be secured to a bone by anchors. The implant may include anchor receiving features. The anchor receiving features may be configured to direct an anchor into cortical bone. The anchor receiving features may be configured to receive an anchor driven through cortical bone. The implant may include bone engaging members configured to engage cancellous bone. An implant may include different profiles. The different profiles may be configured to secure the implant. The profiles may be configured to support the bone. The implant may have different flexing properties configured to position the implant in the bone. The implant may be positioned to receive an anchor driven through an outside of the bone.

Claims

1. A bone implant defining a longitudinal axis and comprising:

an orthopedic mesh of expandable cells, the orthopedic mesh being operationally expandable, away from the longitudinal axis, inside a bone, the expandable cells including distal cells, each distal cell supporting a stem that extends away from the distal cell toward a hub, each stem supporting a tab that extends transverse to the stem, the hub defining enclosures, each enclosure;

retaining a corresponding one of the tabs;

providing clearance for the corresponding tab to rotate inside the enclosure; and

defining a clearance notch that allows a corresponding one of the stems an angular range of motion with respect to the longitudinal axis.

2. The bone implant of claim 1 the hub further comprising:

a distal end-cap that, in operation, prevents the tabs from sliding out of a distal side of the enclosures; and

a proximal end-cap that, in operation, prevents the tabs from sliding out of a proximal side of the enclosures.

3. The bone implant of claim 2 wherein the distal end-cap includes a detent surface that, in operation, limits the angular range of motion of the stems during expansion of the orthopedic mesh.

4. The bone implant of claim 3 wherein the distal end-cap covers a planar area defined by each of the enclosures.

5. The bone implant of claim 2 wherein the proximal end-cap includes a plurality of clearance notches, each clearance notch of the proximal end cap aligned with a corresponding one of the clearance notches to defined by the hub.

6. The bone implant of claim 2 wherein, at least one of the distal end-cap or the proximal end-cap is separable from the hub to admit the tabs into the enclosures.

7. The bone implant of claim 1 wherein the hub is an outer-distal hub and the expandable orthopedic mesh is an outer expandable orthopedic mesh, the bone implant further comprising:

an inner expandable orthopedic mesh; and

an inner-distal hub that fixes a distal end of the inner expandable orthopedic mesh longitudinally relative to the longitudinal axis.

8. The bone implant of claim 7, wherein, the inner-distal hub and the outer-distal hub are circular, the inner-distal hub has a diameter that is less than a diameter of the outer-distal hub.

9. The bone implant of claim 8 wherein:

the clearance notches in the outer-distal hub are a first plurality of clearance notches; and

the inner-distal hub defines a second plurality of clearance notches.

10. The bone implant of claim 9, wherein, in operation, the second plurality of clearance notches provide stems of the inner expandable orthopedic mesh with an angular range of motion such that the stems of the inner expandable mesh may be positioned, with respect to the longitudinal axis, at any angle ϵ

, wherein 0°

≤

ϵ

≤

90°

.

11. The bone implant of claim 10 wherein, in operation, the first plurality of clearance notches provide the stems of the outer expandable orthopedic mesh with the angular range of motion such that the stems of the outer expandable orthopedic mesh may be positioned, with respect to the longitudinal axis, at any angle η

, wherein 0°

≤

η

≤

90°

.

12. The bone implant of claim 1 wherein the hub is rotatable about the longitudinal axis.

13. The bone implant of claim 1 wherein the hub is rotationally fixed relative to the longitudinal axis.

14. The bone implant of claim 1 wherein:

in a collapsed state, the expandable orthopedic mesh defines a cylindrical surface; and

each of the tabs has a face that comprises an extension of the cylindrical surface.

15. A bone implant comprising:

an expandable orthopedic web;

a plurality of stems that extend from a distal end of the expandable orthopedic web;

a plurality of circumferential members, each circumferential member extending transversely from a corresponding one of the stems; and

a hub that defines a plurality of enclosures, each enclosure;

retaining a corresponding one of the circumferential members and providing clearance for rotation of the retained circumferential member when the expandable orthopedic web expands; and

comprising a notch that provides clearance for a stem that supports the retained circumferential member and not for the retained circumferential member itself.

16. The bone implant of claim 15 wherein the hub is an outer hub and the expandable orthopedic web is an outer expandable orthopedic web, the bone implant further comprising:

an inner expandable orthopedic web;

a plurality of inner stems extending from the inner expandable orthopedic web;

a plurality of inner circumferential members, each inner circumferential member extending transversely to a corresponding one of the plurality of inner stems; and

an inner hub comprising a plurality of inner enclosures, each inner enclosure that retains a corresponding one of the plurality of inner circumferential members.

17. The bone implant of claim 16, wherein:

the inner hub and the outer hub are circular; and

the inner hub has a diameter that is less than a diameter of the outer hub.

18. The bone implant of claim 16 wherein each inner enclosure comprises a notch that provides clearance for a corresponding inner stem and not for an inner circumferential member that extends transversely to the corresponding inner stem.

19. The bone implant of claim 16, wherein, the bone implant defines a longitudinal axis and, in operation, the notches of the inner hub provide the inner expandable orthopedic web with an angular range of motion such that each of the inner stems may be positioned, relative to the longitudinal axis, at any angle ϵ

, wherein 0°

≤

ϵ

≤

90°

.

20. The bone implant of claim 16, wherein:

the bone implant defines a longitudinal axis;

the inner expandable orthopedic web, in a collapsed state, is positioned substantially parallel to the longitudinal axis; and

the outer expandable orthopedic web, in a collapsed state, is positioned substantially parallel to the longitudinal axis.

21. The bone implant of claim 15 wherein, in operation, when the expandable orthopedic web expands, the notch allows the stem to move from a position substantially parallel to a longitudinal axis of the bone implant to a position that is greater than 0°

and less than or equal to 90°

relative to the longitudinal axis.