Battery pack replacement system for electric vehicle with energy storage system

• US 9,994,115 B2
• Filed: 02/27/2014
• Issued: 06/12/2018
• Est. Priority Date: 12/03/2013
• Status: Expired due to Fees

• Current Assignee: Byung Hyouk Kang
• Original Assignee: Byung Hyouk Kang
• Inventors: Kang, Byung Hyouk
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): Piggush, Aaron
• Application Number:
  US15/101,728
• Publication Number:
  US 20160303988A1
• Time in Patent Office: 1,566 Days
• Field of Search: 320104, 320106, 320109, 320113
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 3/12 Recording operating variables ; Monitoring of operating variables
• CPC Class Codes: B60L 53/30 Constructional details of charging stations
• CPC Class Codes: B60L 53/65 involving identification of vehicles or their battery types
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: B60L 58/12 responding to state of charge [SoC]
• CPC Class Codes: B60L 58/21 having the same nominal voltage
• CPC Class Codes: B65G 25/06 having carriers, e.g. belts
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y02T 90/167 Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: Y04S 30/14 Details associated with the interoperability, e.g. vehicle recognition, authentication, identification or billing

Abstract

Disclosed herein are a battery pack replacement system for an electric vehicle with an Energy Storage System (ESS) and a method of managing and replacing a battery pack using the same. A system equipped with a replacement system for replacing a battery pack of an electric vehicle and an ESS includes a determination unit for determining the type of battery pack of the vehicle, a replacement unit for detaching a discharged battery pack from the vehicle or mounting a battery pack on the vehicle, a charging/discharging unit for charging/discharging and storing the discharged battery pack, and a transfer unit for conveying the discharged battery pack, detached from the replacement unit, to the charging/discharging unit or conveying the battery pack, fully charged by the charging/discharging unit, to the replacement unit.

Claims

1. A system equipped with a replacement system for replacing a battery pack for an electric vehicle and an Energy Storage System (ESS), the system comprising:

a determination unit for determining a kind of battery pack of the vehicle;

a replacement unit for detaching a discharged battery pack from the vehicle or mounting a battery pack on the vehicle;

a charging/discharging unit for charging/discharging and storing the discharged battery pack; and

a transfer unit for conveying the discharged battery pack, detached from the replacement unit, to the charging/discharging unit or conveying the battery pack, fully charged by the charging/discharging unit, to the replacement unit,

wherein the replacement unit comprises;

a replacement device including a replacement tool for replacing the discharged battery pack in the vehicle; and

a first conveyance device configured to transfer the discharged battery pack, mounted on the replacement tool, to the transfer unit and transfer the fully charged battery pack, taken over from the transfer unit and mounted on the replacement tool, to a position on which the fully charged battery pack is to be mounted,

wherein the transfer unit comprises;

a first transfer device configured to move up and down and transfer the discharged battery pack, taken over from the replacement unit, to a storage unit; and

a second transfer device configured to transfer the fully charged battery pack, taken over from the storage unit, to the transfer unit,

wherein the first transfer device transfers the discharged battery pack, delivered by the first conveyance device, to the storage unit, and

wherein the storage unit comprises;

a second conveyance device configured to store the battery pack depending on the kind of battery pack and take over the transfer unit from the discharged battery pack;

a third conveyance device configured to take over the discharged battery pack from the second conveyance device, store the discharged battery pack, and transfer the discharged battery pack to the second conveyance device; and

a charging/discharging device configured to charge the discharged battery pack transferred to the third conveyance device.

2. The system of claim 1, wherein:

the determination unit comprises a photographing device including a CCTV or a reading camera for photographing the vehicle and to determine the kind of battery pack by reading a car model and a determination device configured to determine the car model and the kind of battery pack using data received from the photographing device, or

the determination unit comprises a determination unit installed on a lower part of the vehicle and configured to determine the kind of battery pack using data received through barcode, Bluetooth, or a sensor attached to the battery pack depending on the kind of battery pack.

3. The system of claim 1, wherein the storage unit further comprises a transfer device configured to transfer the discharged battery pack from the second conveyance device to the third conveyance device or transfer the fully charged battery pack, stored in the third conveyance device, to the second conveyance device.

4. The system of claim 1, wherein the second conveyance device transfers the discharged battery pack from the first transfer device to the third conveyance device and transfers the fully charged battery pack, stored in the third conveyance device, to the second transfer device.

5. The system of claim 1, wherein:

the first conveyance device moves a belt or chain on which the replacement device is mounted to a power source, and

the second and the third conveyance devices move a belt or chain on which the battery pack is mounted to the power source.

6. The system of claim 1, wherein the charging/discharging device comprises:

a charging/discharging connector including a second plug connected to a first plug of the battery pack;

a discharging feeding circuit and a charging feeding circuit configured to discharge and charge respectively the discharged battery pack through the charging/discharging connector; and

an inverter configured to convert commercial power into power for charging.

7. The system of claim 6, wherein the discharging feeding circuit and the charging feeding circuit and the charging/discharging connector are electrically connected in the third conveyance device.

8. The system of claim 6, wherein the first plug and the second plug have a taper shape and a round shape, respectively, or a round shape and a taper shape, respectively.

9. The system of claim 6, wherein the charging/discharging device further comprises a battery pack lock for fixing the battery pack.

10. The system of claim 6, wherein the charging/discharging device determines whether to use the battery pack as a buffer battery pack that replaces the discharged battery pack or as an ESS-dedicated battery pack that is charged and stored depending on a buffer capacity of the battery pack.

11. The system of claim 6, wherein a plurality of reference holes for connecting the first plug and the second plug is formed in front and rear parts of the battery pack.