Shunt resistor

• US 9,995,771 B2
• Filed: 08/07/2015
• Issued: 06/12/2018
• Est. Priority Date: 09/03/2014
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Kawamoto, Ippei
• Primary Examiner(s): LE, THANG XUAN
• Application Number:
  US15/316,595
• Publication Number:
  US 20170192038A1
• Time in Patent Office: 1,040 Days
• CPC Class Codes: G01R 1/203 Resistors used for electric measuring, e.g. decade resistors standards, resistors for comparators, series resistors, shunts resistors in general H01C; microwave or radiowave terminations H01P1/26; coupling devices H01R
• CPC Class Codes: G01R 15/146 Measuring arrangements for current not covered by other subgroups of G01R15/14, e.g. using current dividers, shunts, or measuring a voltage drop if no voltage isolation is involved G01R1/203 or G01R19/0092
• CPC Class Codes: G01R 31/364 Battery terminal connectors with integrated measuring arrangements
• CPC Class Codes: H01C 1/014 the resistor being suspended between and being supported by two supporting sections H01C1/016 takes precedence
• CPC Class Codes: H01C 1/14 Terminals or tapping points or electrodes specially adapted for resistors in general H01R; Arrangements of terminals or tapping points or electrodes on resistors
• CPC Class Codes: H01C 13/00 Resistors not provided for elsewhere
• CPC Class Codes: H01L 2224/40245 the item being metallic
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2224/48465 the other connecting portion not on the bonding area being a wedge bond, i.e. ball-to-wedge, regular stitch
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details

Abstract

A shunt resistor, at least a part of which has a resistive element with pre-set resistivity, is configured to bridge between two electrodes and detect a current value of a current flowing between the electrodes by detecting a voltage drop in the resistive element. The shunt resistor includes two connecting parts affixed to the electrodes via a conductive adhesive, respectively, and the connecting parts electrically connected to the affixed electrodes, a bridging part bridging between the connecting parts by being extended from one of the connecting parts to the other one of the connecting parts, and two bonding wires used to detect a voltage drop in the resistive element. The bonding wires are bonded to the bridging part.

Claims

1. A shunt resistor, at least a part of which has a resistive element with pre-set resistivity, and which is configured to bridge between two electrodes and detect a current value of a current flowing between the two electrodes by detecting a voltage drop in the resistive element, the shunt resistor comprising:

two connecting parts affixed to the two electrodes via a conductive adhesive, respectively, and the connecting parts electrically connected to the two electrodes;

a bridging part bridging between the two connecting parts by being extended from one of the two connecting parts to the other one of the two connecting parts; and

two bonding wires used to detect a voltage drop in the resistive element,

wherein the two bonding wires are bonded to the bridging part,

the bridging part is of a protrusion shape with respect to the two connecting parts when viewed in a cross section along an extending direction of the bridging part and orthogonal to a bonding surface on which the two bonding wires are bonded,

when viewed in a cross section along the extending direction of the bridging part and orthogonal to the bonding surface on which the two bonding wires are bonded,

the bridging part includes an upper base and two leg parts to define a trapezoidal shape, the upper base includes two main parts that have a longer length than the two leg parts,

the resistive element is provided at least to the upper base, and

the two bonding wires are bonded to the upper base.

2. The shunt resistor according to claim 1, wherein:

the two bonding wires are extracted parallel to an extending direction of the bridging part to a same direction.

3. The shunt resistor according to claim 2, wherein

when viewed from a front of a bonding surface on which the two bonding wires are bonded, two bonding positions of the two bonding wires on the bonding surface fall on a virtual line along the extending direction.

4. The shunt resistor according to claim 1, wherein the extending direction is a longitudinal direction of the bridging part.

5. The shunt resistor according to claim 1, wherein

the two leg parts attach to the base of the bridging part formed in the trapezoidal shape at an oblique angle.

6. The shunt resistor according to claim 1, wherein

the two bonding wires directly contact the resistive element.

7. The shunt resistor according to claim 1, wherein

the two leg parts attach to the base of the bridging part formed in the trapezoidal shape at pointed edges.

8. The shunt resistor according to claim 1, wherein

the two leg parts linearly extend from the connecting parts to the main parts of the upper base to form the trapezoidal shape.

9. A shunt resistor, at least a part of which has a resistive element with a pre-set resistivity, and which is configured to bridge between two electrodes and detect a current value of a current flowing between the two electrodes by detecting a voltage drop in the resistive element, the shunt resistor comprising:

two connecting parts affixed to the two electrodes via a conductive adhesive, respectively, and the two connecting parts electrically connected to the two electrodes;

a bridging part bridging between the two connecting parts by being extended from one of the two connecting parts to the other one of the two connecting parts; and

two bonding wires used to detect a voltage drop in the resistive element, wherein

the two bonding wires are bonded to the bridging part,

the bridging part has conductive parts with smaller resistivity than the resistive element and is formed by sandwiching the resistive element between the conductive parts in an extending direction of the bridging part,

the two bonding wires are bonded to the conductive parts sandwiching the resistive element, respectively, and

two bonding positions of the two bonding wires are placed such that a distance between the two bonding positions in the extending direction is a minimum with the resistive element in between such that the two bonding wires directly contact the resistive element.

10. The shunt resistor according to claim 9, wherein the extending direction is a longitudinal direction of the bridging part.

11. The shunt resistor according to claim 9, wherein the two bonding wires are in contact with an upper surface of the resistive element at the two bonding positions, respectively.

12. A shunt resistor, at least a part of which has a resistive element with pre-set resistivity, and which is configured to bridge between two electrodes and detect a current value of a current flowing between the two electrodes by detecting a voltage drop in the resistive element, the shunt resistor comprising:

two connecting parts affixed to the two electrodes via a conductive adhesive, respectively, and the two connecting parts electrically connected to the two electrodes;

a bridging part bridging between the two connecting parts by being extended from one of the two connecting parts to the other one of the two connecting parts, the bridging part including an upper base and a leg part; and

two bonding wires used to detect a voltage drop in the resistive element, wherein the two bonding wires are bonded to the bridging part,

the upper base includes two main parts connected to the resistive element,

the leg part includes two intermediate parts,

one of the two intermediate parts is connected to one of the two main parts and the one of the two connecting parts,

the other one of the two intermediate parts is connected to the other one of the two main parts and the other one of the two connecting parts,

the one of the two main parts has a length greater than a length of the one of the two intermediate parts, and

the other one of the two main parts has a length greater than a length of the other one of the two intermediate parts.

13. The shunt resistor according to claim 12, wherein

the two bonding wires are bonded to the two main parts, respectively.