Self test device and method for wireless sensor reader

• US 9,996,712 B2
• Filed: 09/02/2015
• Issued: 06/12/2018
• Est. Priority Date: 09/02/2015
• Status: Active Grant

• Current Assignee: Endotronix, Inc.
• Original Assignee: Endotronix, Inc.
• Inventors: Sundaram, Balamurugan, Nagy, Michael, Nielsen, Douglas, Sundaram, Suresh
• Primary Examiner(s): SYED, NABIL H
• Application Number:
  US14/842,973
• Publication Number:
  US 20170061168A1
• Time in Patent Office: 1,014 Days
• CPC Class Codes: G06K 7/0095 Testing the sensing arrangement, e.g. testing if a magnetic card reader, bar code reader, RFID interrogator or smart card reader functions properly testing of electrical circuits G01R31/28
• CPC Class Codes: H04Q 2209/823 where the data is sent when the measured values exceed a threshold, e.g. sending an alarm
• CPC Class Codes: H04Q 2209/86 Performing a diagnostic of the sensing device
• CPC Class Codes: H04Q 2209/88 Providing power supply at the sub-station
• CPC Class Codes: H04Q 9/00 Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom

Abstract

Disclosed is a self-test device and method for assessing the functional performance of a reader device that is configured to interface with a wireless sensor. The self-test device may be configured to analyze the accuracy of a signal transmitted from the reader device or the accuracy of a signal received by the reader device. In one embodiment, the reader device may be configured to engage the self-test device to allow the reader to transmit a signal, such as a short pulse of energy or a short burst of radio frequency energy to cause the self-test device to output a resonant signal. The self-test device may receive the transmit signal from the reader and evaluate it against predetermined values. The evaluated signals may be used to assess the accuracy of the transmit signal of the reader device to identify potential calibration issues and initiate remedial action by an automated system or human intervention if needed. The self-test device may be built into a docking station where the reader is placed when not in use.

Claims

1. A system for wirelessly sensing a parameter from a remote location, comprising:

a wireless reader configured to communicate with a wireless sensor, said wireless sensor is configured to change its resonant frequency in proportion to at least one sensed parameter;

a self-test device which emulates at least one electrical behavior of said wireless sensor in a known manner and is configured to adjust its resonant frequency to emulate said wireless sensor when placed in communication with said reader;

wherein said system is configured to carry out a self-test such that said reader wirelessly communicates with said self-test device and obtains at least one response from said self-test device, and;

wherein said at least one response is compared to an expected response from said self-test device, in order to assess a functional performance of said reader.

2. The system of claim 1, wherein said self-test device is powered wirelessly by said reader.

3. The system of claim 1, wherein said wireless sensor is battery powered.

4. The system of claim 1, wherein said self-test device communicates with said reader using a continuous wave signal.

5. The system of claim 1, wherein said reader is a handheld device.

6. The system of claim 1 wherein said reader is battery powered.

7. The system of claim 1, wherein said reader is placed in a standard docking station when not in use.

8. The system of claim 7, wherein said self-test device is built into said docking station.

9. The system of claim 7, wherein said docking station provides a battery charging function to said reader.

10. The system of claim 7 wherein said docking station provides a data link function to said reader.

11. The system of claim 7, wherein said self-test device is powered by said docking station.

12. The system of claim 1, wherein said self-test device is configured to change said at least one response to said reader, in order to emulate a plurality of operational states of said sensor.

13. The system of claim 1, wherein said self-test device is configured to change its at least one response to said reader in order to emulate said responses from said wireless sensor when said wireless sensor is exposed to a plurality of environmental conditions.

14. The system of claim 1, wherein said self-test device is configured to adjust its Q factor.

15. The system of claim 1, wherein said self-test device is configured to change its at least one response to said reader in order to emulate said response of said wireless sensor when said sensor is positioned relative to said reader at a plurality of Radio Frequency (RF) link distances.

16. The system of claim 1, wherein said self-test device comprises an antenna that is electrically similar to an antenna of said sensor.

17. The system of claim 2, wherein said self-test device is configured to measure power transmissions from said reader.

18. The system of claim 1, wherein said self-test device is configured to sample transmissions from said reader for analysis.

19. The system of claim 1, wherein said self-test device comprises an LC resonant tank circuit.

20. The system of claim 19, wherein said LC resonant tank circuit'"'"'s resonant frequency is adjustable.

21. The system of claim 2, wherein said sensor is powered by inductive coupling.

22. The system of claim 1, wherein said comparison of said at least one response to said expected response is made by said reader.

23. The system of claim 1, wherein said comparison of said at least one response to said expected response is made by a system external to said reader.

24. The system of claim 1, wherein said assessment of a functional performance of said reader is made by said reader.

25. The system of claim 1, wherein said assessment of a functional performance of said reader is made by a system external to said reader.

26. The system of claim 25, wherein said assessment is communicated back to said reader.

27. The system of claim 1, wherein said system evaluates said comparison of said at least one response to said expected response against at least one predetermined threshold.

28. The system of claim 27, wherein said system takes action when said comparison value exceeds said predetermined threshold value.

29. The system of claim 1, wherein the self-test is initiated by at least one of the following:

a circuit for measuring time interval;

a real-time clock;

a user input;

an input from another device;

a signal indicating said reader has been docked; and

;

a wakeup timer.

30. The system of claim 1, wherein at least one result of said assessment is displayed on a screen.

31. The system of claim 1, wherein at least one result of said assessment is communicated to an external device.

32. A method for self-testing a reader device, the method comprising:

providing a wireless reader configured to communicate with a wireless sensor, said wireless sensor configured to change is resonant frequency in proportion to at least one sensed parameter;

placing said reader in communication with a self-test device, said self-test device configured to emulate at least one electrical behavior of said wireless sensor in a known manner and is configured to adjust its resonant frequency to emulate said wireless sensor;

conducting a self-test such that said reader wirelessly communicates with said self-test device and obtains at least one response, and;

comparing said at least one response to at least one expected response from said self-test device, in order to assess a functional performance of said reader.

33. The method of claim 32, further comprising the step of powering said self-test device wirelessly by said reader.

34. The method of claim 32, further comprising the step of powering said wireless sensor with a battery.

35. The method of claim 32, wherein said self-test device communicates with said reader using a continuous wave signal.

36. The method of claim 32, further comprising the step of placing said reader in a standard docking station when not in communication with said wireless sensor.

37. The method of claim 36, wherein the step of placing said reader in communication with said self-test device includes placing said reader in a docking station such that said self-test device is built into said docking station.

38. The method of claim 37 further comprising charging a battery of said reader by placing said reader in said docking station.

39. The method of claim 37 further comprising providing a data link function to said reader from said docking station.

40. The method of claim 37 further comprising providing power from said docking station to said self-test device.

41. The method of claim 32 further comprising changing said at least one response of said self-test device to said reader in order to emulate a plurality of operational states of said sensor.

42. The method of claim 32 further comprising changing said at least one response of said self-test device to said reader in order to emulate said responses from said wireless sensor when said wireless sensor is exposed to a plurality of environmental conditions.

43. The method of claim 42 further comprising adjusting a Q factor of said self-test device.

44. The method of claim 32 further comprising changing said at least one response from said self-test device to said reader in order to emulate said response of said wireless sensor when said sensor is positioned relative said reader at a plurality of Radio Frequency (RF) link distances.

45. The method of claim 33 further comprising measuring power transmission from said reader.

46. The method of claim 32 further comprising sampling transmissions from said reader for analyzing said transmissions.

47. The method of claim 32 further comprising adjusting a resonant frequency of an LC resonant tank circuit of said self-test device.

48. The method of claim 32 further comprising assessing a functional performance of said reader;

and

communicating said assessment of said functional performance of said reader to said reader.

49. The method of claim 32 further comprising evaluating said comparison of said at least one response to said expected response against at least one predetermined threshold.

50. The method of claim 49, further comprising taking action when said comparison value exceeds said predetermined threshold value.

51. The method of claim 32 further comprising initiating said self test by at least one of;

a circuit for measuring time interval, a real-time clock, a user input, an input from another device, a signal indicating said reader has been docked, and a wakeup timer.

52. The method of claim 32 further comprising displaying said results of said assessment on a screen.

53. The method of claim 32 further comprising communicating said results of said assessment to an external device.

54. A system for wirelessly sensing a parameter from a remote location, said system comprising:

a wireless sensor configured to change its resonant frequency in proportion to at least one sensed parameter;

a reader configured to transmit an excitation pulse to said wireless sensor, to receive a signal from said wireless sensor in response to said excitation pulse, and to sample and hold said received signal;

a self-test device which emulates an electrical behavior of said wireless sensor in a known manner and is configured to adjust its resonant frequency to emulate said wireless sensor when placed in communication with said reader;

wherein said system is configured to carry out a self-test such that said reader wirelessly communicates with said self-test device and obtains at least one response,

wherein said at least one response is compared to at least one expected response from said self-test device, in order to assess a functional performance of said reader; and

wherein said system evaluates said comparison of said response to said expected response against at least one predetermined threshold.

55. A system for obtaining a measurement from a remote location, said system comprising:

a wireless sensor configured to change its resonant frequency in proportion to at least one sensed parameter;

a handheld, battery-powered reader configured to transmit an excitation pulse to said wireless sensor and to receive a signal from said wireless sensor in response to said excitation pulse; and

a self-test device which emulates at least one electrical behavior of said wireless sensor in a known manner and is configured to adjust its resonant frequency to emulate said wireless sensor when placed in communication with said reader;

wherein said system is configured to carry out a self-test such that said reader wirelessly transmits said excitation pulse to said self-test device and obtains at least one response;

wherein said at least one response is compared to at least one expected response from said self-test device, in order to assess a functional performance of said reader.

56. A method of obtaining a measurement from a remote location, the method comprising:

transmitting an excitation pulse to a wireless sensor;

receiving a signal from said wireless sensor in response to said excitation pulse;

generating a count signal;

adjusting the frequency of said count signal to match the frequency of said received signal;

holding said frequency of said count signal temporarily constant to ascertain the frequency of said count signal;

ascertaining the frequency of said count signal wherein said wireless sensor is configured to adjust is resonant frequency in proportion to at least one predetermined parameter;

placing said reader in communication with a self-test device during times when said reader is not in communication with said sensor, said self-test device configured to emulate at least one electrical behavior of said sensor in a known manner and is configured to adjust its resonant frequency to emulate said wireless sensor;

conducting a self-test such that said reader wirelessly communicates with said self-test device and obtains at least one response, and;

comparing said at least one response to at least one expected response from said self-test.

57. The method of claim 56 wherein said excitation pulse is a fixed frequency pulse.

58. A system for self-testing a wireless sensor reader comp rising:

a transmit circuit configured to generate an excitation pulse to cause a wireless sensor to emit a ring signal;

an antenna configured to transmit said excitation pulse and receive said ring signal;

a phase-locked loop circuit configured to receive said ring signal, said phase-locked loop circuit including a voltage-controlled oscillator configured to generate a count signal at a frequency related to said ring signal frequency;

wherein said phase-locked loop circuit is capable of being placed in a sample mode to receive said ring signal and adjust the frequency of said count signal based on the frequency of said ring signal;

further wherein said phase-locked loop circuit is capable of being placed in a hold mode to hold the frequency of said count signal constant for a length of time sufficient to determine the frequency of said count signal;

a self-test device which emulates at least one electrical behavior of said wireless sensor in a known manner and is configured to adjust its resonant frequency to emulate said wireless sensor when placed in communication with said reader;

wherein said system is configured to carry out a self-test such that said reader wirelessly communicates with said self-test device and obtains at least one response, and;

wherein said at least one response is compared to an expected response from said self-test device, in order to assess a functional performance of said reader.