Isolated control circuit and driver for micro-electromechanical system switch

• US 9,997,317 B2
• Filed: 10/22/2015
• Issued: 06/12/2018
• Est. Priority Date: 10/22/2015
• Status: Active Grant

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Liu, Yanfei, Claydon, Glenn Scott, Keimel, Christopher Fred, Giovanniello, Jr., Christian Michael
• Primary Examiner(s): Kitov, Zeev V
• Application Number:
  US14/919,833
• Publication Number:
  US 20170117111A1
• Time in Patent Office: 964 Days
• CPC Class Codes: G01R 23/15 Indicating that frequency of pulses is either above or below a predetermined value or within or outside a predetermined range of values, by making use of non-linear or digital elements (indicating that pulse width is above or below a certain limit)
• CPC Class Codes: H01H 2071/008 Protective switches or relays using micromechanics
• CPC Class Codes: H01H 47/02 for modifying the operation of the relay
• CPC Class Codes: H01H 59/0009 making use of micromechanics
• CPC Class Codes: H01H 9/542 Contacts shunted by static switch means
• CPC Class Codes: H03K 2217/0063 High side switches, i.e. the higher potential [DC] or life wire [AC] being directly connected to the switch and not via the load
• CPC Class Codes: H03K 2217/009 Resonant driver circuits

Abstract

A switching system includes a control circuit that receives On-Off signals indicative of a desired operating state of a switch. The control circuit includes an oscillator that generates a first electrical pulse responsive having a first signal characteristic or a second signal characteristic that is determined by the received On-Off signal, which may be related to a frequency or duty cycle of the pulse. A pulse transformer connected to the oscillator receives the first electrical pulse and outputs a second electrical pulse having the same one of the first signal characteristic and the second signal characteristic as the first electrical pulse. A pulse detection circuit in the control circuit receives the second electrical pulse, determines whether the second electrical pulse has the first signal characteristic or the second signal characteristic, and controls transmission of power and control signals to the switch based on this determination.

Claims

1. A switching system comprising:

a switch connectable to a power circuit to receive a load current therefrom, the switch comprising one of an electrical switch, an electromechanical switch, a transistor, or a relay; and

a control circuit operably connected to the switch to control selective switching of the switch, the control circuit comprising;

control input terminals to receive an On-Off signal indicative of a desired operating state of the switch;

control output terminals that transmit power and control signals to the switch responsive to the received On-Off signal;

an oscillator coupled to the control input terminals and configured to generate a first electrical pulse responsive to the received On-Off signal, the first electrical pulse having one of a first signal characteristic and a second signal characteristic that is determined by the On-Off signal;

a pulse transformer connected to receive the first electrical pulse from the oscillator and output a second electrical pulse electrically isolated from the first electrical pulse, the second electrical pulse having the same one of the first signal characteristic and the second signal characteristic as the first electrical pulse; and

a pulse detection circuit configured to;

receive the second electrical pulse;

determine whether the second electrical pulse has the first signal characteristic or the second signal characteristic; and

control transmission of power and control signals to the switch based on the determination of the second electrical pulse having the first signal characteristic or the second signal characteristic;

wherein the first signal characteristic comprises one of a first frequency and a first duty cycle and the second signal characteristic comprises one of a second frequency and a second duty.

2. The switching system of claim 1 wherein the switch comprises a micro-electromechanical system (MEMS) switching circuit including a MEMS switch and a MEMS driver circuit, and wherein the power and control signals transmitted to the MEMS switching circuit via the pulse detection circuit are transmitted to the MEMS driver circuit, which selectively provides a switching voltage to the MEMS switch to cause the MEMS switch to actuate to an open or closed position.

3. The switching system of claim 2 wherein, when the On-Off signal received by the oscillator is an On signal, the oscillator generates a first electrical pulse having the first signal characteristic.

4. The switching system of claim 3 wherein, when the pulse detection circuit determines the second electrical pulse has the first signal characteristic, the power and control signals transmitted to the MEMS switching circuit comprise logic high signals that cause the MEMS switch to actuate to the closed position.

5. The switching system of claim 2 wherein, when the On-Off signal received by the oscillator is an Off signal, the oscillator generates a first electrical pulse having the second frequency.

6. The switching system of claim 5 wherein, when the pulse detection circuit determines the second electrical pulse has the second signal characteristic, the power and control signals transmitted to the MEMS switching circuit comprise logic low signals that cause the MEMS switch to actuate to the open position.

7. The switching system of claim 2 further comprising an auxiliary circuit coupled in parallel with the MEMS switching circuit, the auxiliary circuit comprising solid state switching circuitry that is selectively activatable to divert at least a portion of the load current away from the MEMS switch to flow to the auxiliary circuit;

and

wherein the control circuit is operably connected to the auxiliary circuit, to provide power and control signals to selectively activate the solid state switching circuitry.

8. The switching system of claim 7 wherein the power and control signals transmitted to the MEMS switching circuit cause the MEMS switch to actuate to the open or closed position within a prescribed switching interval;

and

wherein the control circuit is programmed to;

activate the auxiliary circuit during the switching interval when the MEMS switch is switching between the open and closed positions, such that at least a portion of the load current flows toward the auxiliary circuit; and

deactivate the auxiliary circuit upon reaching the open or closed position after completion of the switching interval, such that the load current flows through the MEMS switch.

9. The switching system of claim 2 wherein the control circuit further comprises:

a first capacitor positioned on a primary side of the pulse transformer;

a second capacitor positioned on a secondary side of the pulse transformer; and

a first diode positioned on the secondary side of the pulse transformer;

wherein the first and second capacitors and the first diode operate with the pulse transformer such that the duty cycle and/or frequency of the second electrical pulse is the same as the duty cycle and/or frequency of the first electrical pulse.

10. The switching system of claim 9 wherein the control circuit further comprises a peak voltage detector including a second diode and a third capacitor, wherein an output of the peak voltage detector is provided to one of the output terminals to provide power to at least one of the MEMS driver circuit, the auxiliary circuit, and the pulse detection circuit.

11. The switching system of claim 9 wherein the control circuit further comprises a third diode and a resistor positioned on a secondary side of the pulse transformer such that the second electrical pulse is routed therethrough, with the second electrical pulse being routed out through the third diode and the resistor to the pulse detection circuit.

12. The switching system of claim 1 wherein the control circuit further comprises a driver coupled to an output of the oscillator, the driver boosting a current carrying capability to the first electrical pulse and providing a low voltage buffer in the control circuit.

13. A micro-electromechanical system (MEMS) relay circuit comprising:

a MEMS switching circuit including;

a MEMS switch moveable between an open position and a closed position to selectively pass a load current therethrough; and

a MEMS driver circuit configured to provide a drive signal to cause the MEMS switch to move between the open and closed positions; and

a control circuit operably connected to the MEMS switching circuit to control switching of the MEMS switch, the control circuit comprising;

a pulse transformer configured to isolate a control side of the control circuit from a power side of the control circuit;

an oscillator positioned on the control side and configured to generate a first electrical pulse responsive to a received On-Off signal, the first electrical pulse having one of a specified frequency and a specified duty cycle based on the On-Off signal, the specified frequency comprising one of a first frequency and a second frequency and the specified duty cycle comprising one of a first duty cycle and a second duty cycle; and

power and logic circuitry positioned on the power side and configured to;

condition an output of the pulse transformer to provide a second electrical pulse, the second electrical pulse having the same one of the specified frequency or specified duty cycle as the first electrical pulse;

determine whether the second electrical pulse is at the one of the specified first or second frequency or the specified first or second duty cycle; and

transmit one of a logic high signal and a logic low signal to the MEMS switching circuit based on the determination of the second electrical pulse having the specified first or second frequency or the specified first or second duty cycle.

14. The MEMS relay circuit of claim 13 wherein the one of the logic high signal and the logic low signal transmitted to the MEMS driver circuit comprises a logic high signal when the second electrical pulse is determined to have the first frequency or first duty cycle, indicating receipt of an On signal at the oscillator, and comprises a logic low signal when the second electrical pulse is determined to have the second frequency or second duty cycle, indicating receipt of an Off signal at the oscillator.

15. The MEMS relay circuit of claim 14 wherein the MEMS driver circuit:

applies a high voltage to the MEMS switch when the transmitted signal is a logic high signal, the high voltage causing the MEMS switch to close; and

applies zero voltage or a low voltage when the transmitted signal is a logic low signal, the zero or low voltage causing the MEMS switch to open.

16. The MEMS relay circuit of claim 13 wherein the power and logic circuitry comprises:

an arrangement of a first capacitor, a second capacitor, and a first diode positioned that collectively operate with the pulse transformer in order that the one of the frequency and the duty cycle of the second electrical pulse is the same as the one of the frequency and duty cycle of the first electrical pulse; and

a pulse detection circuit that performs the determination of whether the second electrical pulse is at the specified first or second frequency or the specified first or second duty cycle and transmission of the one of the logic high signal and the logic low signal to the MEMS switching circuit.

17. The MEMS relay circuit of claim 16 further comprising an auxiliary circuit connected in parallel with the MEMS switching circuit to selectively limit a voltage across the MEMS switch, the auxiliary circuit comprising a first MOSFET and a second MOSFET connected in parallel;

and

wherein the control circuit is operably connected to the auxiliary circuit, to selectively activate the first MOSFET and the second MOSFET.

18. The MEMS relay circuit of claim 17 wherein the power and logic circuitry comprises a second diode and a third capacitor that collectively operate to detect peak voltage pulses and provide a supply power to at least one of the MEMS driver circuit, the auxiliary circuit, and the pulse detection circuit.

19. A method of controlling a micro-electromechanical system (MEMS) relay circuit that includes a MEMS switching circuit, an auxiliary circuit and a control circuit, the method comprising:

receiving at the control circuit one of an Off signal and an On signal comprising a desired operating condition of the MEMS relay circuit;

causing an oscillator in the control circuit to generate a first electrical signal responsive to the one of the Off signal and the On signal, the first electrical signal having a first signal characteristic when an On signal is received and having a second signal characteristic when an Off signal is received;

routing the first electrical signal through a pulse transformer to generate a second electrical signal that is electrically isolated from the first electrical signal, the second electrical signal having the same one of the first signal characteristic or the second signal characteristic as the first electrical signal;

determining via a pulse detection circuit whether the second electrical signal has the first signal characteristic or the second signal characteristic;

outputting a logic high signal from the control circuit to the MEMS switching circuit when the second electrical signal has the first signal characteristic; and

outputting a logic low signal from the control circuit to the MEMS switching circuit when the second electrical signal has the second signal characteristic;

wherein the logic high signal and the logic low signal selectively cause a voltage to be applied to a MEMS switch of the MEMS switching circuit so as to actuate the MEMS switch between a contacting position and a non-contacting position; and

wherein the first signal characteristic comprises one of a first frequency and a first duty cycle and the second signal characteristic comprises one of a second frequency and a second duty.

20. The method of claim 19 further comprising:

detecting a peak voltage of the second electrical signal via a peak voltage detector of the control circuit; and

outputting a supply power from the peak voltage detector to at least one of the MEMS switching circuit and the auxiliary circuit.