Component arrangement determination method

• US 9,997,502 B2
• Filed: 07/15/2015
• Issued: 06/12/2018
• Est. Priority Date: 08/18/2014
• Status: Active Grant

• Current Assignee: Panasonic Intellectual Property Management Co., Ltd. (Panasonic Holdings Corporation)
• Original Assignee: Panasonic Intellectual Property Management Co., Ltd. (Panasonic Holdings Corporation)
• Inventors: Sagara, Hiroki, Yamazaki, Takuya, Takehara, Hirokazu, Iwata, Isato
• Primary Examiner(s): Lo, Kenneth M
• Assistant Examiner(s): Choi, Michael W
• Application Number:
  US14/799,766
• Publication Number:
  US 20160048127A1
• Time in Patent Office: 1,063 Days
• Field of Search: 700 97
• CPC Class Codes: G05B 19/41805 characterised by assembly
• CPC Class Codes: G05B 2219/36195 Assembly, mount of electronic parts onto board
• CPC Class Codes: H01L 25/10 the devices having separate containers
• CPC Class Codes: H05K 13/085 Production planning, e.g. of allocation of products to machines, of mounting sequences at machine or facility level
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

There is provided a component arrangement determination method, in a component mounting apparatus including a plurality of component supply units for supplying components, for determining arrangement of the component supply units used for production of a plurality of types of component mounted boards. The method includes specifying a production frequency of each of the plurality of types of component mounted boards for a predetermined period of time, grouping the plurality of types of component mounted boards into a plurality of groups capable of being produced without changing the arrangement of the component supply units based on the production frequency, and determining arrangement, in the component mounting apparatus, of the component supply units for supplying components necessary for production of types of component mounted boards that belong to each group of the plurality of groups.

Claims

1. A component arrangement determination method, in a component mounting apparatus including a plurality of component supply units for supplying components, for determining arrangement of the component supply units used for production of a plurality of types of component mounted boards, the method comprising:

specifying a production frequency of each of the plurality of types of component mounted boards for a predetermined period of time;

grouping the plurality of types of component mounted boards into a plurality of groups capable of being produced without changing the arrangement of the component supply units based on the production frequency;

determining arrangement, in the component mounting apparatus, of the component supply units for supplying components necessary for production of types of component mounted boards that belong to each group of the plurality of groups; and

producing a plurality of types of component mounted boards based on the grouping;

wherein the step of grouping comprises;

classifying the plurality of types of component mounted boards into a plurality of classes according to grades of the production frequency;

selecting one of the plurality of classes;

making a provisional group coupling two types of component mounted boards having a largest number of shared components included in the selected class;

repeating the step of making the provisional group until all of the plurality of types of component mounted boards are coupled; and

determining whether the arrangement of the component supply units is performed in the provisional group,

wherein in the selecting step, the selecting is performed in order from a class with a highest production frequency.

2. The component arrangement determination method according to claim 1, wherein in the grouping, types of component mounted boards having a high production frequency is preferentially incorporated into one group.

3. The component arrangement determination method according to claim 1, wherein the production frequency is a ratio of a number of times of production of a relevant type of component mounted board with respect to a total number of times of production of all types of component mounted boards.

4. The component arrangement determination method according to claim 1, wherein the production frequency is a ratio of a number of production days of a relevant type of component mounted board with respect to a total number of production days.

5. The component arrangement determination method according to claim 1, wherein in the specifying of the production frequency, the production frequency is specified based on a production history or a production plan, or based on both the production history and the production plan.