Micro-hybrid battery module for a vehicle

• US 9,997,816 B2
• Filed: 12/29/2014
• Issued: 06/12/2018
• Est. Priority Date: 01/02/2014
• Status: Active Grant

• Current Assignee: CPS Technology Holdings, LLC
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Son, Yongkyu, Luo, Yanting, Metz, Bernhard M., Hallac, Boutros, Fell, Christopher R., Kim, Cheolwoo, Jiang, Junwei
• Primary Examiner(s): Smith, Eric R
• Application Number:
  US14/584,798
• Publication Number:
  US 20150188207A1
• Time in Patent Office: 1,261 Days
• Field of Search: 429158, 429159
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 53/00 Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
• CPC Class Codes: B60R 16/033 characterised by the use of electrical cells or batteries for propulsion puposes B60K1/04; supplying batteries to, or removing batteries from, vehicles B60S5/06; testing of charge state G01R31/36
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/0585 of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 16/00 Structural combinations of different types of electrochemical generators
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 4/485 of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy H01M4/505, H01M4/525 take precedence
• CPC Class Codes: H01M 4/505 of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
• CPC Class Codes: H01M 50/204 Racks, modules or packs for multiple batteries or multiple cells
• CPC Class Codes: H01M 50/267 having means for adapting to batteries or cells of different types or different sizes
• CPC Class Codes: H01M 50/271 Lids or covers for the racks or secondary casings
• CPC Class Codes: H01M 50/296 characterised by terminals of battery packs terminals of batteries H01M50/543
• CPC Class Codes: H01M 50/30 Arrangements for facilitating escape of gases
• CPC Class Codes: H02J 7/143 with multiple generators
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 : Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/14 : Plug-in electric vehicles

Abstract

The present disclosure relates to micro-hybrid battery modules that include at least one battery cell having a titanate-based oxide anode active material with spinel structure and a high voltage spinel (LiMn_2−xM_xO₄) cathode active material. The battery module may be configured to couple to an energy storage unit to enable the module to be used in start-stop applications.

Claims

1. A micro-hybrid battery system, comprising:

a lithium ion micro-hybrid battery module, comprising;

a first pair of battery terminals;

a lithium ion battery cell coupled to the first pair of battery terminals, wherein the lithium ion battery cell comprises a cathode and an anode, wherein the anode comprises an anode active material comprising a titanate-based oxide with spinel structure and the cathode comprises a cathode active material comprising high voltage spinel having a formula LiMn<sub>2−

x</sub>M_xO₄, and wherein M is nickel, chromium, iron, a transition metal, or any combination thereof and x is between 0.35 and 0.65;

an energy storage unit comprising a second pair of battery terminals;

a housing configured to house the lithium ion micro-hybrid battery module and the energy storage unit; and

a cover hingedly coupled to the housing and configured to enclose the lithium ion micro-hybrid battery module and the energy storage unit in the housing when the cover is in a first position, wherein the cover comprises an in-molded bus configured to electrically couple the lithium ion micro-hybrid battery module and the energy storage unit via contact between the in-molded bus and the first pair of battery terminals and the second pair of battery terminals when the cover is in the first position, and wherein the in-molded bus is configured to separate from the first pair of battery terminals and the second pair of battery terminals to electrically disconnect the lithium ion micro-hybrid battery module from the energy storage unit when the cover is in a second position;

a control circuit configured to enable the lithium ion battery cell to be electrically connected in parallel to the energy storage unit such that the lithium ion micro-hybrid battery module is configured to work in a start-stop application.

2. The micro-hybrid battery system of claim 1, wherein the energy storage unit comprises a lead-acid battery.

3. The micro-hybrid battery system of claim 2, wherein the lithium ion micro-hybrid battery module comprises 15 lithium ion battery cells coupled to the first pair of battery terminals such that the lithium ion micro-hybrid battery module is configured to provide approximately 48V via the pair of battery terminals, and wherein the lead-acid battery comprises a voltage of approximately 12V.

4. The micro-hybrid battery system of claim 2, wherein the lithium ion micro-hybrid battery module is configured to capture energy from an alternator or an electric motor via a regenerative braking system.

5. The micro-hybrid battery system of claim 1, wherein the lithium ion micro-hybrid battery module is configured to provide approximately 48V via the first pair of battery terminals.

6. The micro-hybrid battery system of claim 1, wherein the lithium ion micro-hybrid battery module has a capacity between 5 Ah and 100 Ah.

7. The micro-hybrid battery system of claim 1, wherein the energy storage unit comprises a total capacity between 5 Ah and 100 Ah.

8. A micro-hybrid battery system, comprising:

a housing comprising an enclosure;

a lithium ion battery module, comprising;

a first pair of battery terminals; and

a battery cell coupled to the first pair of battery terminals, wherein the battery cell comprises a cathode and an anode, wherein the anode comprises an anode active material comprising a titanate-based oxide with spinel structure and the cathode comprises a cathode active material comprising high voltage spinel having a formula LiMn<sub>2−

x</sub>M_xO₄, and wherein M is nickel, chromium, iron, a transition metal, or any combination thereof and x is between 0.35 and 0.65;

a lead acid battery module comprising a second pair of battery terminals, wherein the lithium ion battery module and the lead acid battery module are coupled in parallel via the first pair of battery terminals and the second pair of battery terminals;

a control module coupled to the lithium ion battery module, wherein the control module comprises a processor and a memory component, and wherein the control module is configured to control operations of the lithium ion battery module such that the lithium ion battery module is configured to capture electrical energy via a regenerative braking system of an xEV;

a cover hingedly coupled to the housing and configured to enclose the enclosure of the housing when the cover is in a first position, wherein the cover comprises an in-molded bus configured to electrically couple the lithium ion battery module and the lead acid battery module via contact between the in-molded bus and the first pair of battery terminals and the second pair of battery terminals when the cover is in the first position, and wherein the in-molded bus is configured to separate from the first pair of battery terminals and the second pair of battery terminals to electrically disconnect the lithium ion battery module from the lead acid battery module when the cover is in a second position; and

a connector configured to couple the lithium ion battery module and the lead acid battery module to an electrical bus of the xEV.

9. The micro-hybrid battery system of claim 8, wherein the titanate-based oxide with spinel structure is lithium titanate having a chemical formula of Li₄Ti₅O₁₂.

10. The micro-hybrid battery system of claim 8, wherein the lead acid battery module is a 12V lead acid battery that conforms to a standard form factor.

11. The micro-hybrid battery system of claim 10, wherein the standard form factor comprises at least one group selected from Battery Council International groups 21, 22F, 22HF, 22NF, 22R, 24, 24F, 24H, 24R, 24T, 25, 26, 26R, 27, 27F, 27H, 29NF, 31, 31A, 31T, 33, 34, 34/78, 34R, 35, 36R, 40R, 41, 42, 43, 45, 46, 47, 48, 49, 50, 51, 51R, 52, 53, 54, 55, 56, 57, 58, 58R, 59, 60, 61, 62, 63, 64, 65, 70, 71, 72, 73, 74, 75, 75/25, 76, 78, 85, 86, 90, 91, 92, 93, 95R, 96R, 97R, 98R, 1, 2, 2E, 2N, 17HF, 4D, 6D, 8D, 28, 29H, 30H, 31, GC2, and GC2H.

12. A micro-hybrid battery system, comprising:

a housing comprising a first compartment and a second compartment;

a lithium ion battery module disposed in the first compartment, wherein the lithium ion battery module comprises a first pair of battery terminals and a plurality of lithium ion battery cells, each lithium ion battery cell of the plurality of lithium ion battery cells comprises an anode and a cathode, the anode comprises a cathode active material comprising a titanate-based oxide with spinel structure, and the cathode comprises a cathode active material comprising high voltage spinel having a formula LiMn<sub>2−

x</sub>M_xO₄, and wherein M is nickel, chromium, iron, a transition metal, or any combination thereof and x is between 0.35 and 0.65;

a second battery module disposed in the second compartment, wherein the second battery module comprises a second pair of battery terminals;

a cover hingedly coupled to the housing and configured to enclose the first compartment and the second compartment when the cover is in a first position, wherein the cover comprises an in-molded bus configured to electrically couple the lithium ion battery module and the second battery module via contact between the in-molded bus and the first pair of battery terminals and the second pair of battery terminals when the cover is in the first position, and wherein the in-molded bus is configured to separate from the first pair of battery terminals and the second pair of battery terminals to electrically disconnect the lithium ion battery module from the second battery module when the cover is in a second position; and

a connector configured to couple the lithium ion battery module and the second battery module to an electrical bus of an xEV.

13. The micro-hybrid battery system of claim 12, wherein the housing comprises a vent, wherein the first compartment comprises a first compartment vent, the second compartment comprises a second compartment vent, and the vent is fluidly coupled to the first compartment vent and the second compartment vent.

14. The micro-hybrid battery system of claim 12, wherein the second battery module is a lead acid battery module.

15. The micro-hybrid battery system of claim 12, wherein the micro-hybrid battery system housing has dimensions that conform to a standard form factor for a 12V lead-acid battery, and wherein the standard form factor comprises at least one group selected from Battery Council International groups 21, 22F, 22HF, 22NF, 22R, 24, 24F, 24H, 24R, 24T, 25, 26, 26R, 27, 27F, 27H, 29NF, 31, 31A, 31T, 33, 34, 34/78, 34R, 35, 36R, 40R, 41, 42, 43, 45, 46, 47, 48, 49, 50, 51, 51R, 52, 53, 54, 55, 56, 57, 58, 58R, 59, 60, 61, 62, 63, 64, 65, 70, 71, 72, 73, 74, 75, 75/25, 76, 78, 85, 86, 90, 91, 92, 93, 95R, 96R, 97R, 98R, 1, 2, 2E, 2N, 17HF, 4D, 6D, 8D, 28, 29H, 30H, 31, GC2, and GC2H.