Sheet product dispenser

• US 9,999,326 B2
• Filed: 04/06/2017
• Issued: 06/19/2018
• Est. Priority Date: 04/11/2016
• Status: Active Grant

• Current Assignee: GPCP IP Holdings LLC
• Original Assignee: GPCP IP Holdings LLC
• Inventors: Borke, Brian Scott, Dahl, Jacob Charles, Grosz, Jr., John William, Johnson, Alan Joseph, Laitala, John Patrick, Madsen, Nickolas Everett, Schuh, Ryan Joseph, Swanson, Kevin Michael
• Primary Examiner(s): Kumar, Rakesh
• Application Number:
  US15/480,614
• Publication Number:
  US 20170290472A1
• Time in Patent Office: 439 Days
• Field of Search: 221 63
• CPC Class Codes: A47K 10/36 with mechanical dispensing, roll switching or cutting devices
• CPC Class Codes: A47K 10/3612 with drive and pinch rollers
• CPC Class Codes: A47K 10/3625 with electronic control means
• CPC Class Codes: A47K 10/3656 with paper jam preventing devices
• CPC Class Codes: A47K 10/3687 with one or more reserve rolls
• CPC Class Codes: A47K 10/3827 with a distribution opening which is parallel to the rotation axis
• CPC Class Codes: A47K 2010/3233 Details of the housing, e.g. hinges, connection to the wall
• CPC Class Codes: A47K 2010/3253 with one or more reserve rolls
• CPC Class Codes: A47K 2010/326 dispensing simultaneously from several rolls or stacks
• CPC Class Codes: A47K 2010/3681 characterised by the way a new paper roll is loaded in the dispenser

Abstract

Some example product dispensers that accommodate two full paper towel rolls are provided herein. The product dispenser may employ separate dispensing mechanisms for each product roll and may include roll holders that articulate out from the housing to facilitate easy loading and access to replacement and loading of the other product roll. A roll partition may be utilized to separate the web paths of the two product rolls and enable rotation of front roll holders. Example funnel covers and nip covers can aid with intuitive installation. Example roll holders with retention mechanisms help prevent unintentional dropping of the installed product roll. Other beneficial features include utilizing motor operation sensing to dispense a desired sheet length, automatic/assisted loading into the dispensing mechanism, automatic switching between dispensing of product rolls, and always dispensing from the smaller product roll first. Many other features/structures of example product dispensers are also described herein.

Claims

1. A sheet product dispenser comprising:

a first roll holder configured to support a first product roll;

a second roll holder configured to support a second product roll;

a housing including a base portion and a cover, wherein the cover is movable relative to the base portion to define an open position and a closed position, wherein the base portion defines a top and a bottom, wherein the housing is sized such that a full size first product roll and a full size second product roll fit within the housing when the cover is in the closed position;

a partition movable relative to the base portion between a stowed position and an unstowed position, wherein the second roll holder is attached to the partition, wherein the partition is positioned proximate the base portion when in the stowed position;

a first dispensing mechanism, wherein the first dispensing mechanism comprises a first nip roller and a first drive roller, wherein the first dispensing mechanism is configured to receive sheet product of the first product roll between the first nip roller and the first drive roller;

a second dispensing mechanism, wherein the second dispensing mechanism comprises a second nip roller and a second drive roller, wherein the second dispensing mechanism is configured to receive sheet product of the second product roll between the second nip roller and the second drive roller;

at least one motor configured to perform at least one of the following;

rotate the first drive roller to cause a portion of the sheet product of the first product roll to dispense from the sheet product dispenser, rotate the second drive roller to cause a portion of the sheet product of the second product roll to dispense from the sheet product dispenser, or selectively rotate the first drive roller or the second drive roller to cause the portion of the sheet product of the first product roll or the portion of the sheet product of the second product roll to dispense from the sheet product dispenser;

an actuation sensor configured to sense presence of a user; and

a controller configured to, in response to the actuation sensor sensing the presence of the user, operate the at least one motor to cause the portion of the sheet product of the first product roll or the portion of the sheet product of the second product roll to dispense;

wherein, when the first product roll is supported by the first roll holder and sheet product of the first product roll is received in the first dispensing mechanism, a first web path is formed from the first product roll to the first dispensing mechanism,

wherein, when the second product roll is supported by the second roll holder and sheet product of the second product roll is received in the second dispensing mechanism, a second web path is formed from the second product roll to the second dispensing mechanism,

wherein the partition is configured to separate the first web path from the second web path when the partition is in the stowed position,

wherein, when the partition is in the stowed position, the user is able to load the second product roll into the second roll holder and the sheet product of the second product roll into the second dispensing mechanism, and wherein, when the partition is in the unstowed position, the user is able to load the first product roll into the first roll holder and the sheet product of the first product roll into the first dispensing mechanism.

2. The sheet product dispenser according to claim 1, wherein, when the partition is in the stowed position, the user is unable to load the first product roll into the first roll holder or the sheet product of the first product roll into the first dispensing mechanism, and wherein, when the partition is in the unstowed position, the user is unable to load the second product roll into the second roll holder or the sheet product of the second product roll into the second dispensing mechanism.

3. The sheet product dispenser according to claim 1 further comprising a nip cover movable between a first nip cover position and a second nip cover position, wherein the nip cover is configured to move between the first nip cover position and the second nip cover position with movement of the partition between the stowed position and the unstowed position, wherein the nip cover is configured to prevent access to the first dispensing mechanism by a user when in the first nip cover position, and wherein the nip cover is configured to prevent access to the second dispensing mechanism by the user when in the second nip cover position.

4. The sheet product dispenser according to claim 1 further comprising:

a first chute positioned proximate the bottom of the base portion; and

a second chute positioned proximate the bottom of the base portion and proximate the first chute.

5. The sheet product dispenser according to claim 1, wherein the controller is configured to automatically switch from operating the at least one motor to cause dispense from the first product roll to operating the at least one motor to cause dispense from the second product roll in an instance in which the first product roll becomes unavailable or empty.

6. The sheet product dispenser according to claim 1, wherein the controller is configured to:

determine which of the first product roll or second product roll has less product remaining; and

operate, in an instance in which the first product roll has less product remaining than the second product roll, the at least one motor to cause dispense from the first product roll or operate, in an instance in which the second product roll has less product remaining than the first product roll, the at least one motor to cause dispense from the second product roll.

7. The sheet product dispenser according to claim 1, wherein the at least one motor comprises a first motor and a second motor, wherein the first motor is configured to rotate the first drive roller to cause the portion of the sheet product of the first product roll to dispense from the sheet product dispenser, wherein the second motor is configured to rotate the second drive roller to cause the portion of the sheet product of the second product roll to dispense from the sheet product dispenser.

8. The sheet product dispenser according to claim 1, wherein the partition and the second roll holder are configured to be movable separately from the cover.

9. A sheet product dispenser comprising:

a housing including a base portion and a cover, wherein the cover is movable relative to the base portion to define an open position and a closed position;

a first roll holder configured to support a first product roll;

a second roll holder configured to support a second product roll;

a partition movable relative to the base portion between a stowed position and an unstowed position, wherein the second roll holder is attached to the partition;

a first dispensing mechanism that is configured to receive sheet product of the first product roll, and wherein the first dispensing mechanism is configured to operate to cause a portion of the sheet product of the first product roll to dispense from the sheet product dispenser;

a second dispensing mechanism that is configured to receive sheet product of the second product roll, and wherein the second dispensing mechanism is configured to operate to cause a portion of the sheet product of the second product roll to dispense from the sheet product dispenser;

a nip cover movable between a first nip cover position and a second nip cover position, wherein the nip cover is configured to move between the first nip cover position and the second nip cover position with movement of the partition between the stowed position and the unstowed position, wherein the nip cover is configured to prevent access to the first dispensing mechanism by the user when in the first nip cover position, and wherein the nip cover is configured to prevent access to the second dispensing mechanism by the user when in the second nip cover position;

an actuation sensor configured to sense presence of a user; and

a controller configured to, in response to the actuation sensor sensing the presence of the user, operate either the first dispensing mechanism to cause the portion of the sheet product of the first product roll to dispense or the second dispensing mechanism to cause the portion of the sheet product of the second product roll to dispense;

wherein, when the first product roll is supported by the first roll holder and the sheet product of the first product roll is received in the first dispensing mechanism, a first web path is formed from the first product roll to the first dispensing mechanism,

wherein, when the second product roll is supported by the second roll holder and the sheet product of the second product roll is received in the second dispensing mechanism, a second web path is formed from the second product roll to the second dispensing mechanism,

wherein the partition is configured to separate at least a portion of the first web path from at least a portion of the second web path when the partition is in the stowed position.

10. The sheet product dispenser according to claim 9, wherein the partition is configured to be moved to the unstowed position to enable the user to load the first product roll into the first roll holder and the sheet product of the first product roll into the first dispensing mechanism.

11. The sheet product dispenser according to claim 9, wherein the controller is configured to automatically switch from operating the first dispensing mechanism to dispense from the first product roll to operating the second dispensing mechanism to dispense from the second product roll in an instance in which the first product roll becomes unavailable or empty.

12. A sheet product dispenser comprising:

a housing including a base portion and a cover, wherein the cover is movable relative to the base portion to define an open position and a closed position;

a first roll holder configured to support a first product roll;

a second roll holder configured to support a second product roll;

a partition movable relative to the base portion between a stowed position and an unstowed position, wherein the second roll holder is attached to the partition;

a first dispensing mechanism that is configured to receive sheet product of the first product roll, and wherein the first dispensing mechanism is configured to operate to cause a portion of the sheet product of the first product roll to dispense from the sheet product dispenser;

a second dispensing mechanism that is configured to receive sheet product of the second product roll, and wherein the second dispensing mechanism is configured to operate to cause a portion of the sheet product of the second product roll to dispense from the sheet product dispenser;

a nip cover movable between a first nip cover position and a second nip cover position, wherein the nip cover is configured to move between the first nip cover position and the second nip cover position with movement of the partition between the stowed position and the unstowed position, wherein the nip cover is configured to prevent access to the first dispensing mechanism by the user when in the first nip cover position, and wherein the nip cover is configured to prevent access to the second dispensing mechanism by the user when in the second nip cover position;

an actuation sensor configured to sense presence of a user; and

a controller configured to, in response to the actuation sensor sensing the presence of the user, operate either the first dispensing mechanism to cause the portion of the sheet product of the first product roll to dispense or the second dispensing mechanism to cause the portion of the sheet product of the second product roll to dispense;

wherein, when the partition is in the stowed position, the user is able to load the second product roll into the second roll holder and the sheet product from the second product roll into the second dispensing mechanism, and wherein, when the partition is in the unstowed position, the user is able to load the first product roll into the first roll holder and the sheet product of the first product roll into the first dispensing mechanism.

13. The sheet product dispenser according to claim 12, wherein the controller is configured to automatically switch from operating the first dispensing mechanism to dispense from the first product roll to operating the second dispensing mechanism to dispense from the second product roll in an instance in which the first product roll becomes unavailable or empty.