Method of manufacturing jackets and like garments

• US RE30,520 E
• Filed: 05/15/1973
• Issued: 02/17/1981
• Est. Priority Date: 11/27/1967
• Status: Expired due to Term

• Current Assignee: Plymatic
• Original Assignee: Plymatic
• Inventors: Pierron, Claude R.
• Primary Examiner(s): Drummond, Douglas J.
• Application Number:
  US05/360,425
• Time in Patent Office: 2,835 Days
• Field of Search: 156/250, 156/290, 156/291, 156/267, 2/243
• US Class Current: 156/250
• CPC Class Codes: A41D 1/02 Jackets
• CPC Class Codes: Y10T 156/1052 with cutting, punching, tearing or severing

Abstract

A method of continuously manufacturing jackets, in series in an assembly line, from a web, consisting in making pairs of right and left sleeves and laying them flat in a longitudinal row on said web, superposing thereon over said sleeves two bands laterally secured to the edges of said web, respectively, and covering each a different row of sleeves, to form the left and right front sides of the jackets, assembling said bands and web to the outer periphery of the sleeve arm-opening lines and severing the finished jackets.

Claims

1. A method of manufacturing jackets and garments and like wearing apparel with sleeves of various lengths from any kind of supple sheet material, wherein the improvement consists in an industrial mass production by means of a substantially continuous assembly line formed from at least one indefinite initial web of material the width of which is at least equal to the maximum width of a jacket back and consisting in successively making respectively right and left pairs of sleeves and placing them in a flat-spread condition in at least two longitudinal rows of respectively right and left sleeves against and all along the said web in such a manner that the two sleeves of each pair are substantially symmetrical with respect to a longitudinal axis, longitudinally superposing on the said web over the said sleeves at least two elongated layers of materials laterally adjoined to the said web respectively along a longitudinal line extending at least close to one edge of the web and freely transversely juxtaposed so as to each cover a different row of sleeves and intended to form respectively the left and right front sides of the jackets, assembling the two layers and the said web respectively to the outer periphery of the upper end of the sleeves along corresponding arm-opening lines so as to form a series or sequence of jackets whose own longitudinal direction corresponds to the longitudinal direction of the assembly line, and separating or severing the finished individual jackets of the assembly line by cutting along at least approximately transverse jacket-bottom, neck-opening and shoulder lines, the jackets obtained at the exit of the assembly line being in a state folded inside out on the sleeves.

2. A method according to claim 1, wherein the free longitudinal adjacent edges of the said two layers partially overlap.

3. A method according to claim 1, wherein the said two layers are constituted by two additional separate indefinite webs assembled respectively along their outer longitudinal edge to the opposed edges of the said initial web.

4. A method according to claim 1, wherein the width of the said initial web is at least equal to the maximum perimeter of the jacket body and the said two juxtaposed layers are constituted respectively by two opposed longitudinal lateral portions of the said web, the said portions being folded one towards the other on one and the same side of the said web.

5. A method according to claim 1, wherein the sleeves are made independently in separate units before being placed on the said initial web.

6. A method according to claim 1, wherein all the sleeves of one and the same side are made in a continuous row or line by superposing and bilaterally assembling at least two layers of material.

7. A method according to claim 6, wherein the said two superposed layers intended to form the said sleeve of one and the same side are constituted by two separate superposed indefinite webs intended to be superposed to the said initial web and assembled at least along the opposed longitudinal edges, the sleeve blanks being at least approximately aligned along at least one longitudinal row and being adjoined to one another and arranged generally in the longitudinal direction of the said webs.

8. A method according to claim 6, wherein the said two superposed layers intended to form the said sleeves of one and the same side belong to one and the same indefinite flattened tubular sheath intended to be superposed on the initial web and wherein the sleeve blanks are at least approximately aligned in at least a longitudinal row and adjoined to one another and arranged generally in the longitudinal direction of the said tubular sheaths.

9. A method according to claim 6, wherein the said two superposed layers intended to form the sleeves of one and the same side belong to one and the same indefinite auxiliary web whose width corresponds to at least the maximum perimeter of the sleeve and adapted to be longitudinally folded at least approximately into two halves, so as to superpose and assemble to one another the two longitudinal edges thereof, the said web being intended to be superposed to the said initial web and the sleeve blanks therein being at least approximately aligned in at least one longitudinal row and adjoined to one another and arranged generally in the longitudinal direction of the said auxiliary web.

10. A method according to claim 9, wherein the assembling of the two superposed longitudinal edges of each auxiliary web is performed along a broken stepped line comprising slightly oblique longitudinal segments to impart to the respective sleeves the desired flare or widening from bottom to top, the material in excess lying outside of the said line being illuminated by cutting prior to bilateral folding of the main initial web.

11. A method according to claim 9, wherein the two substantially symmetrical auxiliary webs originate from a single web twice as wide and cuts into two substantially equal portions along the medial longitudinal axis of the said single web.

12. A method according to claim 1, wherein the adjacent longitudinal free edges of the two juxtaposed layers intended to form the front portions or sides of the jackets are folded into a hem and assembled to the said layers along a longitudinal line to form a reinforcing edging.

13. A method according to claim 9, comprising the folding and marking of the lapels of each jacket during a final manufacturing stage.

14. A method according to claim 13, comprising the assembling of each jacket lapel to the associated front portion or side of the jacket along at least its upper free edge connecting with the neck opening.

15. A method according to claim 9, wherein the finished jackets are respectively separated or severed from the said assembly line by cutting, on the one hand, along a transverse jacket-bottom and sleeve-bottom line, and, on the other hand, by cutting along lines respectively substantially parallel with and lying outside of the arm-opening lines.

16. A method according to claim 1, comprising such a relative arrangement of the arm-opening lines on the said auxiliary sleeve webs that at the end of the making-up process, the successive jackets, before being separated from one another, are all arranged longitudinally in one and the same direction, the neck opening of each jacket being adjoined to the bottom of the adjacent jacket.

17. A method according to claim 1, comprising such a relative arrangement of the arm-opening lines on the said auxiliary sleeve-webs that at the end of the making-up process the said successive jackets, before being separated from one another, are arranged alternately in opposed longitudinal directions to as to form successive sets of two adjacent jackets adjoined to one another by their bottom, two adjacent sets being adjoined to one another by the neck openings.

18. A method according to claim 1, wherein the material in excess lying respectively on either outer side of the two arm-opening lines of each jacket is directly utilized at least partially to form lateral pockets by folding at least a portion of the said material in excess on and against the body of each jacket and by assembling it by its lateral edges to the adjacent front portion or side of the jacket.

19. A method according to claim 18, wherein all the said jackets in the said assembly line are arranged in one and the same longitudinal direction of the latter and the portions of material lying respectively between the arm-opening lines of a jacket and the bottom of the adjacent jacket are folded about the transverse bottom line of the latter and assembled thereto to form the said pockets.

20. A method according to claim 19, wherein the said portions of material are cut transversely before being folded against each jacket in order to eliminate their end portion.

21. A method according to claim 9, wherein the at least approximately triangular portion of material in excess lying outside of and adjacent to each arm-opening line of each jacket and formed of four superposed layers of material constituted respectively by the corresponding sleeve, the jacket back and one front portion or side, is not cut off and the said four layers of material are assembled into two separate pairs along their peripherical edge.

22. A method according to claim 21, wherein each said portion of material in excess is preliminarily folded on the body of each said jacket.

23. A method according to claim 1, wherein each jacket front portion or side is assembled to the jacket back along an oblique shoulder line connecting the top of the corresponding arm-opening line to the adjacent end of the neck-opening line.

24. A method according to claim 1, wherein at least some of the abovementioned assembling and fixing operations are performed by adherent sticking subsequent to preliminary gluing of the portions to be assembled.

25. A method according to claim 1, wherein at least some of the said assembling and fixing operations are performed by welding.

26. A method according to claim 1, wherein at least some of the said assembling and fixing operations are performed by sewing. .Iadd. 27. The method according to claim 24, wherein the said two layers are constituted by two additional separate indefinite webs assembled respectively along their outer longitudinal edge to the opposed edges of the said initial web. .Iaddend..Iadd. 28. The method according to claim 27, wherein the sleeves are made independently in separate units before being placed on the said initial web. .Iaddend..Iadd. 29. The method according to claim 28 wherein front garment elements selected from the group consisting of pockets, sleeve-straps, shoulder-straps and fasteners are adhered to said two layers. .Iaddend. .Iadd. 30. The method according to claim 24, wherein the free longitudinal adjacent edges of the said two layers partially overlap. .Iaddend..Iadd. 31. The method according to claim 30, wherein the said two layers are constituted by two additional separate indefinite webs assembled respectively along their outer longitudinal edge to the opposed edges of the said initial web. .Iaddend..Iadd. 32. The method according to claim 31, wherein the sleeves are made independently in separate units before being placed on the said initial web. .Iaddend..Iadd. 33. The method according to claim 32, wherein front garment elements selected from the group consisting of pockets, sleeve-straps, shoulder-straps and fasteners are adhered to said two layers. .Iaddend..Iadd. 34. The method according to claim 10, wherein at least some of the above-mentioned assembling and fixing operations are performed by adherent sticking subsequent to preliminary gluing of the portions to be assembled. .Iaddend. .Iadd. 35. The method according to claim 11, wherein at least some of the above-mentioned assembling and fixing operations are performed by adherent sticking subsequent to preliminary gluing of the portions to be assembled. .Iaddend..Iadd. 36. The method according to claim 16, wherein at least some of the above-mentioned assembling and fixing operations are performed by adherent sticking subsequent to preliminary gluing of the portions to be assembled. .Iaddend..Iadd. 37. The method according to claim 17, wherein at least some of the above-mentioned assembling and fixing operations are performed by adherent sticking subsequent to preliminary gluing of the portions to be assembled. .Iaddend..Iadd. 38. The method according to claim 20, wherein at least some of the above-mentioned assembling and fixing operations are performed by adherent sticking subsequent to preliminary gluing of the portions to be assembled. .Iaddend. .Iadd. 39. A method of manufacturing jackets and garments and like wearing apparel with sleeves of various lengths from any kind of supple sheet material, wherein the improvement consists in an industrial mass production by means of a substantially continuous assembly line formed from at least one indefinite initial web of material the width of which is at least equal to the maximum width of a jacket back and consisting in successively making respectively right and left pairs of sleeves and placing them in a flat-spread condition in at least two longitudinal rows of respectively right and left sleeves against and all along the said web in such a manner that the two sleeves of each pair are substantially symmetrical with respect to a longitudinal axis, longitudinally superposing on the said web over the said sleeves at least two elongated layers of materials laterally adjoined to the said web respectively along a longitudinal line extending at least close to one edge of the web and freely tranversity juxtaposed so as to each cover a different row of sleeves and intended to form respectively the left and right front sides of the jackets, wherein the said two layers are constituted by two additional separate indefinite webs assembled respectively along their outer longitudinal edge to the opposed edges of the said initial web, and wherein the sleeves are made independently in separate units before being placed on the said initial web, assembling the two layers and the said web respectively to the outer periphery of the upper end of the sleeves along corresponding arm-opening lines so as to form a series or sequence of jackets whose own longitudinal direction corresponds to the longitudinal direction of the assembly line, wherein at least some of the above mentioned assembling and fixing operations are performed by adherent sticking subsequent to preliminary gluing of the portions to be assembled, and separating or severing the finished individual jackets of the assembly line by cutting along at least approximately transverse jacket-bottom, neck-opening and shoulder lines, the jackets obtained at the exit of the assembly line being in a state folded inside out on the sleeves. .Iaddend.