Shipping pallet and a package formed therefrom
First Claim
1. A shipping pallet of .[.the type formed of a single sheet of material and constructed.]. .Iadd.the forkliftable type and of unitary plastic construction .Iaddend.for use with another substantially identical pallet so as to serve as a bottom or top wall of a shipping container for transporting and storing a load, said shipping pallet having a generally planar base and a plurality of foot means projecting from the base, said foot means including corner foot means positioned in respective corner areas of the pallet, central foot means positioned centrally of the pallet, and intermediate foot means positioned between adjacent corner foot means, and wherein each of the foot means comprises at least one projecting member and a .Iadd.substantially flat .Iaddend.platform member adjacent each projecting member, .Iadd.all of said projecting members being of hollow construction open at the upper end and tapered for nestability thereof when empty pallets are stacked with each other, said projecting members also having a height of a substantial portion of the overall height of the pallet and being arranged so as to define forklift passages between the projecting members of a substantially uniform overall height for receiving the arms of a forklift, said projecting members having flat bottom bearing surfaces for vertical load distribution and flat tapered side wall bearing surfaces for self aligning stackability, said flat tapered side walls having an overall height at least several times greater than their thickness and substantially the same as the forklift passages, .Iaddend.and said projecting members and said platform members .[.being so constructed and arranged relative to each other.]. .Iadd.of each foot means being symmetrically disposed with respect to the centerlines of the pallet such that said projecting members are in mirror image relation to the platform members of the corresponding foot means positioned on the opposite side of the centerlines, so .Iaddend.that the pallet when in use in a predetermined position of orientation, and at least another position of orientation 180°
- out-of-phase therefrom, may be stacked in mating relation to a substantially identical inverted pallet and with the projecting members abutting the platform members of the inverted pallet and .Iadd.the flat tapered side wall bearing surfaces thereof .Iaddend.serving to provide a lateral anti-shift interengagement between the adjacent pallets in a plurality of directions .Iadd.and wherein said height and said hollow construction and said symmetrical arrangement of said projecting members are such that said projecting members may be nestably engaged with projecting members of another substantially identical unloaded pallet facing in the same direction and in a predetermined position of orientation and at least another position of orientation 180°
out-of-phase therefrom, whereby a relatively large number of unloaded pallets may be nestably stacked so as to occupy considerably less space when being stored or shipped.Iaddend..
4 Assignments
0 Petitions
Accused Products
Abstract
A shipping container is provided comprising a pallet as the bottom thereof, an inverted identical pallet as the top thereof, and a peripheral sleeve forming load-bearing side walls mating with each pallet via a peripheral sleeve-receiving groove defined by a peripheral rim. The unitary pallet is configured so that a bottom pallet of one container will mate with the inverted top pallet of a lower container, when containers are stacked, in such a way as to prevent shifting between containers. Said pallets are also self-nesting for transport or storage when unloaded. The containers will stack even if vertically adjacent mutually inverse pallets are rotated 180° in a horizontal plane with respect to each other. This ability to tolerate a 180° rotation is provided by depending members and platform members of the pallet feet, oriented so that (i) a 180° rotation of the pallet in the plane of the pallet results in a depending member/platform member pattern the same as the pattern prior to rotation and (ii) a 180° rotation of the pallet about a center line lying in the plane of the pallet results in a depending member/platform member pattern which engages the unrotated depending member/platform member pattern in mutually abutting relationship. The pallets also have their feet so disposed to permit fourway fork lift entry. An alternative embodiment is provided wherein said pallets are nestable and stackable at 90° intervals of relative rotation.
The questions raised in reexamination request No. 90/000,636, filed Sep. 24, 1984, have been considered and the results thereof are reflected in this reissue patent which constitutes the reexamination certificate required by 35 U.S.C. 307 as provided in 37 CFR 1.570(e).
100 Citations
27 Claims
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1. A shipping pallet of .[.the type formed of a single sheet of material and constructed.]. .Iadd.the forkliftable type and of unitary plastic construction .Iaddend.for use with another substantially identical pallet so as to serve as a bottom or top wall of a shipping container for transporting and storing a load, said shipping pallet having a generally planar base and a plurality of foot means projecting from the base, said foot means including corner foot means positioned in respective corner areas of the pallet, central foot means positioned centrally of the pallet, and intermediate foot means positioned between adjacent corner foot means, and wherein each of the foot means comprises at least one projecting member and a .Iadd.substantially flat .Iaddend.platform member adjacent each projecting member, .Iadd.all of said projecting members being of hollow construction open at the upper end and tapered for nestability thereof when empty pallets are stacked with each other, said projecting members also having a height of a substantial portion of the overall height of the pallet and being arranged so as to define forklift passages between the projecting members of a substantially uniform overall height for receiving the arms of a forklift, said projecting members having flat bottom bearing surfaces for vertical load distribution and flat tapered side wall bearing surfaces for self aligning stackability, said flat tapered side walls having an overall height at least several times greater than their thickness and substantially the same as the forklift passages, .Iaddend.and said projecting members and said platform members .[.being so constructed and arranged relative to each other.]. .Iadd.of each foot means being symmetrically disposed with respect to the centerlines of the pallet such that said projecting members are in mirror image relation to the platform members of the corresponding foot means positioned on the opposite side of the centerlines, so .Iaddend.that the pallet when in use in a predetermined position of orientation, and at least another position of orientation 180°
- out-of-phase therefrom, may be stacked in mating relation to a substantially identical inverted pallet and with the projecting members abutting the platform members of the inverted pallet and .Iadd.the flat tapered side wall bearing surfaces thereof .Iaddend.serving to provide a lateral anti-shift interengagement between the adjacent pallets in a plurality of directions .Iadd.and wherein said height and said hollow construction and said symmetrical arrangement of said projecting members are such that said projecting members may be nestably engaged with projecting members of another substantially identical unloaded pallet facing in the same direction and in a predetermined position of orientation and at least another position of orientation 180°
out-of-phase therefrom, whereby a relatively large number of unloaded pallets may be nestably stacked so as to occupy considerably less space when being stored or shipped.Iaddend.. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
- out-of-phase therefrom, may be stacked in mating relation to a substantially identical inverted pallet and with the projecting members abutting the platform members of the inverted pallet and .Iadd.the flat tapered side wall bearing surfaces thereof .Iaddend.serving to provide a lateral anti-shift interengagement between the adjacent pallets in a plurality of directions .Iadd.and wherein said height and said hollow construction and said symmetrical arrangement of said projecting members are such that said projecting members may be nestably engaged with projecting members of another substantially identical unloaded pallet facing in the same direction and in a predetermined position of orientation and at least another position of orientation 180°
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9. A shipping container for containing and transporting a load therein and so constructed as to be adapted to be stacked in mating relation with other shipping container of substantially the same construction, said shipping container comprising upper and lower pallets of substantially identical construction .Iadd.and of the forkliftable type.Iaddend., said upper and lower pallets being inverted relative to each other so as to be adapted to be stacked in mating relation to the pallets of adjacent containers, means interconnecting the upper and lower pallets of the shipping container for maintaining the integrity of the shipping container, each of said pallets having a generally planar base and a plurality of foot means projecting from the base, said foot means including corner foot means positioned in respective corner areas of the pallet, central foot means positioned centrally of the pallet, and intermediate foot means positioned between adjacent corner foot means, each of the foot means comprising at least one projecting member and a .Iadd.substantially flat .Iaddend.platform member adjacent each projecting member, .Iadd.all of said projecting members being of hollow construction open at the upper end and tapered for nestability thereof when empty pallets are stacked with each other, said projecting members also having a height of a substantial portion of the overall height of the pallet and being arranged so as to define forklift passages between the projecting members of a substantially uniform overall height for receiving the arms of a forklift, said projecting members having flat bottom bearing surfaces for vertical load distribution and flat tapered side wall bearing surfaces for self aligning stackability, said flat tapered side walls having an overall height at least several times greater than their thickness and substantially the same as the forklift passages, .Iaddend.the projecting members and the platform members .[.of each pallet being so constructed and arranged relative to each other.]. .Iadd.of each foot means being symmetrically disposed with respect to the centerlines of the pallet such that said projecting members are in mirror image relation to the platform members of the corresponding foot means positioned on the opposite side of the centerlines, so .Iaddend.that the projecting members of each pallet are adapted to abut the platform members of a pallet of an adjacent shipping container .Iadd.and the flat tapered side wall bearing surfaces thereof serving .Iaddend.for providing a lateral anti-shift interengagement between adjacent shipping containers, and wherein the projecting members and the platform members of each pallet are .[.also.]. .Iadd.thus .Iaddend.so constructed and arranged that the shipping container, when in the stack, is adapted to be reoriented in at least another position of orientation 180°
- out-of-phase from its previous stacked position relative to other shipping containers in the stack, with the pallets of the reoriented shipping container still adapted to be in mating relation to the adjacent pallets of adjacent shipping containers in the stack and with the projecting members of each pallet of the reoriented shipping container adapted to be abutting the platform members of adjacent pallets .Iadd.and wherein said height and said hollow construction and said symmetrical arrangement of said projecting members are such that said projecting members may be nestably engaged with projecting members of another substantially identical unloaded pallet facing in the same direction and in a predetermined position of orientation and at least another position of orientation 180°
out-of-phase therefrom, whereby a relatively large number of unloaded pallets may be nestably stacked so as to occupy considerably less space when being stored or shipped.Iaddend.. - View Dependent Claims (10)
- out-of-phase from its previous stacked position relative to other shipping containers in the stack, with the pallets of the reoriented shipping container still adapted to be in mating relation to the adjacent pallets of adjacent shipping containers in the stack and with the projecting members of each pallet of the reoriented shipping container adapted to be abutting the platform members of adjacent pallets .Iadd.and wherein said height and said hollow construction and said symmetrical arrangement of said projecting members are such that said projecting members may be nestably engaged with projecting members of another substantially identical unloaded pallet facing in the same direction and in a predetermined position of orientation and at least another position of orientation 180°
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11. A stack of shipping containers containing articles therein, each shipping container comprising upper and lower pallets of substantially the same construction .Iadd.and of the forkliftable type.Iaddend., said upper and lower pallets of each shipping container being inverted relative to each other and being in mating relation to the pallets of adjacent containers of the stack, means interconnecting the upper and lower pallets of each shipping container for maintaining the integrity of the shipping container, each of said pallets having a generally planar base and a plurality of foot means projecting from the base, said foot means including corner foot means positioned in respective corner areas of the pallet, central foot means positioned centrally of the pallet, and intermediate foot means positioned between adjacent corner foot means, each of the foot means comprising at least one projecting member and a .Iadd.substantially flat .Iaddend.platform member adjacent each projecting member, .Iadd.all of said projecting members being of hollow construction open at the upper end and tapered for nestability thereof when empty pallets are stacked with each other, said projecting members also having a height of a substantial portion of the overall height of the pallet and being arranged so as to define forklift passages between the projecting members of a substantially uniform overall height for receiving the arms of a forklift, said projecting members having flat bottom bearing surfaces for vertical load distribution and flat tapered side wall bearing surfaces for self aligning stackability, said flat tapered side walls having an overall height at least several times greater than their thickness and substantially the same as the forklift passages, .Iaddend.the projecting members and the platform members .[.of each pallet being so constructed and arranged.]. .Iadd.of each foot means being symmetrically disposed with respect to the centerlines of the pallet such that said projecting members are in mirror image relation to the platform members of the corresponding foot means positioned on the opposite side of the centerlines, so .Iaddend.that the projecting members of each pallet abut the platform members of a pallet of an adjacent shipping container .[.and provide.]. .Iadd.and the flat tapered side wall bearing surfaces thereof serving for providing .Iaddend.a lateral anti-shift interengagement between adjacent shipping containers, and wherein the projecting members and the platform members of each pallet are .[.also.]. .Iadd.thus .Iaddend.so constructed and arranged that each shipping container of the stack may be reoriented at at least another position of orientation 180°
- out-of-phase from its previous stacked position relative to the other shipping containers, with the pallets of the reoriented shipping container still being in mating relation to the adjacent pallets and with the projecting members of each pallet of the reoriented shipping container abutting the platform members of the adjacent pallets .Iadd.and wherein said height and said hollow construction and said symmetrical arrangement of said projecting members are such that said projecting members may be nestably engaged with projecting members of another substantially identical unloaded pallet facing in the same direction and in a predetermined position of orientation and at least another position of orientation 180°
out-of-phase therefrom, whereby a relatively large number of unloaded pallets may be nestably stacked so as to occupy considerably less space when being stored or shipped.Iaddend.. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19, 20)
- out-of-phase from its previous stacked position relative to the other shipping containers, with the pallets of the reoriented shipping container still being in mating relation to the adjacent pallets and with the projecting members of each pallet of the reoriented shipping container abutting the platform members of the adjacent pallets .Iadd.and wherein said height and said hollow construction and said symmetrical arrangement of said projecting members are such that said projecting members may be nestably engaged with projecting members of another substantially identical unloaded pallet facing in the same direction and in a predetermined position of orientation and at least another position of orientation 180°
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21. A shipping pallet of the .Iadd.forkliftable .Iaddend.type which when unloaded may be nestably stacked with other like pallets, said pallet being .[.formed of a single sheet of material and constructed.]. .Iadd.of unitary plastic construction .Iaddend.for use with another substantially identical pallet so as to serve as a bottom or top wall of a shipping container for transporting and storing a load, said shipping pallet having a generally planar base and a plurality of foot means projecting from the base, said foot means including corner foot means positioned in respective corner areas of the pallet, central foot means positioned centrally of the pallet, and intermediate foot means positioned between adjacent corner foot means, and wherein each of the foot means comprises at least one projecting member and .Iadd.a substantially flat .Iaddend.platform member adjacent each projecting member, .Iadd.all of said projecting members being of hollow construction open at the upper end and tapered for nestability thereof when empty pallets are stacked with each other, said projecting members also having a height of a substantial portion of the overall height of the pallet and being arranged so as to define forklift passages between the projecting members of a substantially uniform overall height for receiving the arms of a forklift, said projecting members having flat bottom bearing surfaces for vertical load distribution and flat tapered side wall bearing surfaces for self aligning stackability, said flat tapered side walls having an overall height at least several times greater than their thickness and substantially the same as the forklift passages, .Iaddend.and said projecting members and said platform members .[.being so constructed and arranged relative to each other.]. .Iadd.of each foot means being symmetrically disposed with respect to the centerlines of the pallet such that said projecting members are in mirror image relation to the platform members of the corresponding foot means positioned on the opposite side of the centerlines, so .Iaddend.that the pallet when in use in a predetermined position .[.or.]. .Iadd.of .Iaddend.orientation, and at least another position of orientation 180°
- out-of-phase therefrom, may be stacked in mating relation to a substantially identical inverted pallet and with the projecting .[.member.]. .Iadd.members .Iaddend.abutting the platform members of the inverted pallet .[.and serving.]. .Iadd.and the flat tapered side wall bearing surfaces thereof serving .Iaddend.to provide a lateral .[.antishift.]. .Iadd.anti-shift .Iaddend.interengagement between the adjacent pallets in a plurality of directions, .Iadd.and .Iaddend.wherein the respective projecting members of each diagonally opposed pair of said corner foot means have .[.side engagement.]. .Iadd.said side wall bearing .Iaddend.surfaces facing in opposite directions from .[.the.]. each other for providing the lateral .[.anit-shift.]. .Iadd.anti-shift .Iaddend.interengagement between adjacent pallets when in stacked relationship, and further wherein said .Iadd.height and said hollow construction and said symmetrical arrangement of said .Iaddend.projecting members are .[.hollow and constructed so as to be nestably engaged with.]. .Iadd.such that the .Iaddend.projecting members .[.of.]. .Iadd.may be nestably engaged with .Iaddend.another substantially identical unloaded pallet facing in the same direction and in any of said positions of orientation, whereby a relatively large number of unloaded pallets may be nestably stacked so as to occupy considerably less space when being stored or shipped.
- View Dependent Claims (22)
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23. A shipping container for containing and transporting a load therein and so constructed as to be adapted to be stacked in mating relation with other shipping containers of substantially the same construction .Iadd.and of the forkliftable type.Iaddend., said shipping container comprising upper and lower pallets of substantially identical construction and which when unloaded may be nestably stacked with other like pallets, said upper and lower pallets being inverted relative to each other so as to be adapted to be stacked in mating relation to the pallets of adjacent containers, means interconnecting the upper and lower pallets of the shipping container for maintaining the integrity of the shipping container, each of said pallets having a generally planar base and a plurality of foot means projecting from the base, said foot means including corner foot means positioned in respective corner areas of the pallet, central foot means positioned centrally of the pallet, and intermediate foot means positioned between adjacent corner foot means, each of the foot means comprising at least one projecting member and a .Iadd.substantially flat .Iaddend.platform member adjacent each projecting member, .Iadd.all of said projecting members being of hollow construction open at the upper end and tapered for nestability thereof when empty pallets are stacked with each other, said projecting members also having a height of a substantial portion of the overall height of the pallet and being arranged so as to define forklift passages between the projecting members of a substantially uniform overall height for receiving the arms of a forklift, said projecting members having flat bottom bearing surfaces for vertical load distribution and flat tapered side wall bearing surfaces for self aligning stackability, said flat tapered side walls having an overall height at least several times greater than their thickness and substantially the same as the forklift passages, .Iaddend.the projecting members and the platform members .[.of each pallet being so constructed and arranged relative to each other.]. .Iadd.of each foot means being symmetrically disposed with respect to the centerlines of the pallet such that said projecting members are in mirror image relation to the platform members of the corresponding foot means positioned on the opposite side of the centerlines, so .Iaddend.that the projecting members of each pallet are adapted to abut the platform members of a pallet of an adjacent shipping container .Iadd.and the flat tapered side wall bearing surfaces thereof serving .Iaddend.for providing a lateral anti-shift interengagement between adjacent shipping containers, and wherein the projecting members and the platform members of each pallet are .[.also.]. .Iadd.thus .Iaddend.so constructed and arranged that the shipping container, when in the stack, is adapted to be reoriented in at least another position of orientation 180°
- out-of-phase from its previous stacked position relative to other shipping containers in the stack, with the pallets of the reoriented shipping container still adapted to be in mating relation to the adjacent pallets of adjacent shipping containers in the stack and with the projecting members of each pallet of the reoriented shipping container adapted to be abutting the platform members of adjacent pallets, the respective projecting members of each diagonally opposed pair of said corner foot means of each pallet having .Iadd.said .Iaddend.side .[.engagement.]. .Iadd.wall bearing .Iaddend.surfaces facing in opposite directions from each other for providing the lateral anti-shift interengagement between adjacent pallets when in stacked relationship, and further wherein said .Iadd.height and said hollow construction and said symmetrical arrangement of said .Iaddend.projecting members of each pallet are .[.hollow and constructed so as to be nestably engaged with.]. .Iadd.such that the .Iaddend.projecting members .[.of.]. .Iadd.may be nestably engaged with .Iaddend.another substantially identical unloaded pallet facing in the same direction and in any of said positions of orientation, whereby a relatively large number of unloaded pallets may be nestably stacked so as to occupy considerably less space when being stored or shipped.
- View Dependent Claims (24, 25)
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26. A stack of shipping containers containing articles therein, each shipping container comprising upper and lower pallets of substantially the same construction .Iadd.and of the forkliftable type .Iaddend.and which when unloaded may be stacked with other like pallets, said upper and lower pallets of each shipping container being inverted relative to each other and being in mating relation to the pellets of adjacent containers of the stack, means interconnecting the upper and lower pallets of each shipping container for maintaining the integrity of the shipping container, each of said pallets having a generally planar base and a plurality of foot means projecting from the base, said foot means including corner foot means positioned in respective corner areas of the pallet, central foot means positioned centrally of the pallet, and intermediate foot means positioned between adjacent corner foot means, each of the foot means comprising at least one projecting member and a .Iadd.substantially flat .Iaddend.platform member adjacent each projecting member, .Iadd.all of said projecting members being of hollow construction open at the upper end and tapered for nestability thereof when empty pallets are stacked with each other, said projecting members also having a height of a substantial portion of the overall height of the pallet and being arranged so as to define forklift passages between the projecting members of a substantially uniform overall height for receiving the arms of a forklift, said projecting members having flat bottom bearing surfaces for vertical load distribution and flat tapered side wall bearing surfaces for self aligning stackability, said flat tapered side walls having an overall height at least several times greater than their thickness and substantially the same as the forklift passages, .Iaddend.the projecting members and the platform members .[.of each pallet being so constructed and arranged.]. .Iadd.of each foot means being symmetrically disposed with respect to the centerlines of the pallet such that said projecting members are in mirror image relation to the platform members of the corresponding foot means positioned on the opposite side of the centerlines, so .Iaddend.that the projecting members of each pallet abut the platform members of a pallet of an adjacent shipping container .[.and provide.]. .Iadd.and the flat tapered side wall bearing surfaces thereof serving for providing .Iaddend.a lateral anti-shift interengagement between adjacent shipping containers, and wherein the projecting members and the platform members of each pallet are .[.also.]. .Iadd.thus .Iaddend.so constructed and arranged that each shipping container of the stack may be reoriented in at least another position of orientation 180°
- out-of-phase from its previous stacked position relative to the other shipping containers, with the pallets of the reoriented shipping container still being in mating relation to the adjacent pallets and with the projecting members of each pallet of the reoriented shipping container abutting the platform members of the adjacent pallets, the respective projecting members of each diagonally opposed pair of said corner foot means of each .[.pallets.]. .Iadd.pallet .Iaddend.having .Iadd.said .Iaddend.side .[.engagement.]. .Iadd.wall bearing .Iaddend.surfaces facing in opposite directions from each other for providing the lateral anti-shift interengagement between adjacent pallets when in stacked relationship, and further wherein said .Iadd.height and said hollow construction and said symmetrical arrangement of said .Iaddend.projecting members of each pallet are .[.hollow and constructed so as to be nestably engaged with.]. .Iadd.such that the .Iaddend.projecting members .[.of.]. .Iadd.may be nestably engaged with .Iaddend.another substantially identical unloaded pallet facing in the same direction and in any of said positions of orientation, whereby a relatively large number of unloaded pallets may be nestably stacked so as to occupy considerably less space when being stored or shipped.
- View Dependent Claims (27)
Specification