Image recording apparatus having a toner supply tank and a toner recovery tank configured into a unitary, disposable magazine

• US RE35,528 E
• Filed: 06/30/1994
• Issued: 06/10/1997
• Est. Priority Date: 12/05/1989
• Status: Expired due to Term

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Saitoh, Hiroshi, Yoshimura, Masanori, Kawabe, Masahiro, Matsuura, Yozo, Kondoh, Shiroh, Yuasa, Kazuhiro, Kiyoi, Hiroyuki, Itoh, Yoshiya
• Primary Examiner(s): Grimley, Arthur T.
• Assistant Examiner(s): DANG, THU A
• Application Number:
  US08/269,452
• Time in Patent Office: 1,076 Days
• Field of Search: 355/298, 355/200, 355/260, 355/245, 355/210, 355/206, 355/209, 222/DIG. 1
• US Class Current: 399/358
• CPC Class Codes: G03G 15/0868 Toner cartridges fulfilling a continuous function within the electrographic apparatus during the use of the supplied developer material, e.g. toner discharge on demand, storing residual toner, acting as an active closure for the developer replenishing opening
• CPC Class Codes: G03G 15/0875 cartridges having a box like shape
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 21/12 Toner waste containers
• CPC Class Codes: G03G 2215/068 having a box like shape
• CPC Class Codes: G03G 2215/0685 fulfilling a continuous function within the electrographic apparatus during the use of the supplied developer material, e.g. toner discharge on demand, storing residual toner, not acting as a passive closure for the developer replenishing opening
• CPC Class Codes: Y10S 222/01 Xerography

Abstract

A xerographic image recording apparatus includes a photosensitive body moved along a circuitous path, an electric discharging unit for eliminating electric charges from the photosensitive body, a precharging unit for charging the photosensitive body electrically, an image writing unit for writing an image on the photosensitive body, an image developing unit for coating the photosensitive body by the toner to form a toner image on the photosensitive body; a recording sheet feeding unit for feeding a recording sheet along a sheet path, an image transfer unit for transferring the toner image onto a recording sheet, a cleaning unit for removing the toner remaining on the photosensitive body after the transfer of image on the recording sheet is completed, a toner supply tank for supplying the toner to the image developing unit, and a toner recovery tank for collecting the toner removed by the cleaning unit from the photosensitive body, wherein the toner supply tank and the toner recovery tank are assembled into a unitary body to form a detachable magazine.

Claims

1. A xerographic image recording apparatus for recording an image on a sheet, comprising:

a photosensitive body moved along a circuitous path, said photosensitive body forming thereon an electrostatic latent image upon irradiation of an optical beam;

electric discharging means provided at a part of the circuitous path of the photosensitive body for eliminating electric charges therefrom;

precharging means provided at a downstream side of the circuitous path in a moving direction of the photosensitive body with respect to the electric discharging means, for charging the photosensitive body electrically;

image writing means provided at a downstream side of the circuitous path in the moving direction of the photosensitive body with respect to the precharging means, for writing an image thereon by an optical beam to form an electrostatic latent image on the photosensitive body;

image developing means provided at a downstream side of the circuitous path in the moving direction of the photosensitive body with respect to the image writing means, said image developing means having an inlet for receiving a toner and coating the photosensitive body by the toner supplied thereto via the inlet, to form a toner image on the photosensitive body;

recording sheet feeding means for feeding a recording sheet along a sheet path such that a part of the sheet path coincides with the circuitous path of the photosensitive body at a downstream side of the photosensitive body with respect to the image developing means;

image transfer means provided at the part of the circuitous path of the photosensitive body that coincides with the sheet path, for transferring the toner image on the photosensitive body onto .[.a.]. .Iadd.the .Iaddend.recording sheet passing through the sheet path;

cleaning means provided at the downstream side of the circuitous path of the photosensitive body with respect to the image transfer means for removing the toner remaining on the photosensitive body therefrom, after the transfer of image on the recording sheet;

a toner supply tank for accommodating a toner and for supplying the toner to the image developing means, said toner supply tank having a toner outlet for discharging the toner therefrom; and

a toner recovery tank for collecting the toner removed by the cleaning means from the photosensitive body, said toner recovery tank having an inlet for receiving the toner supplied thereto;

said cleaning means, said toner supply tank and said toner recovery tank being assembled into a unitary body to form a detachable magazine .Iadd.excluding said photosensitive body.Iaddend., in said detachable magazine, said cleaning means being connected to said toner recover tank such that the toner removed from the photosensitive body by the cleaning means is received by said toner recovery tank via said inlet .Iadd.of said toner recovery tank.Iaddend., said toner recovery tank and said toner supply tank are assembled to share a compartment wall that separates the toner supply tank and the toner recovery tank from each other, said detachable magazine being mounted detachably on the xerographic image recording apparatus.

2. A xerographic image recording apparatus as claimed in claim 1 in which said detachable magazine comprises said toner supply tank and toner recovery tank arranged such that said toner supply tank is located adjacent to the toner recovery tank at a location immediately above the toner recovery tank, said detachable magazine being formed such that the toner supply tank is located above the image developing means when the detachable magazine is mounted on the recording apparatus, said toner supply tank having toner feeding means for transporting the toner therein to the outlet .Iadd.thereof.Iaddend., and said image developing means comprising duct means extending upwards from the inlet of the image developing means to the outlet of the toner supply tank when the detachable magazine is mounted on the recording apparatus, for transporting the toner therethrough, and toner feeding means for transporting the toner supplied to the inlet of the image developing means for distributing the toner uniformly in the image developing means.

3. A xerographic image recording apparatus as claimed in claim 2 in which said toner feeding means of the image developing means distributes the toner supplied .[.to the toner feeding means.]. .Iadd.thereto .Iaddend.via the duct means in a direction substantially perpendicular to the direction of movement of the photosensitive body.

4. A xerographic image recording apparatus as claimed in claim 2 in which said xerographic image recording apparatus includes a body formed therein with a space for accommodating the photosensitive body, the electric discharging means, the precharging means, the image writing means, the image developing means, the recording sheet feeding means, the image transfer means, the cleaning means the toner supply tank, and the toner recovery tank, said space being surrounded by an inner wall of the body, and a rotatable cover lid member held rotatably with respect to the body of the xerographic image recording apparatus between a first state in which the cover lid member closes the space formed in the body of the xerographic image recording apparatus and a second state in which the cover lid member opens the space formed in the body of the xerographic image recording apparatus, said body being formed with guide means on the inner wall for guiding the detachable magazine when mounting the magazine on the image recording apparatus and when removing the magazine from the image recording apparatus.

5. A xerographic image recording apparatus as claimed in claim 4 in which said detachable magazine is disposed, when mounted on the image recording apparatus, at an upstream side of the electric discharging means, said toner supply tank having a toner transport mechanism for discharging the toner in the toner supply tank through the toner outlet, and said image developing means includes a first toner transport mechanism adapted to engage with the toner outlet of the toner supply tank when the detachable magazine is mounted on the image recording apparatus, said first toner transport mechanism of the image developing means extending to bridge across the electric discharging means, precharging means and the image writing means for feeding the toner discharged from the toner supply tank through the toner outlet to the image developing means, said image developing means further including a second toner transport mechanism for distributing the toner supplied by the first toner transport mechanism uniformly over the image developing means.

6. A xerographic image recording apparatus as claimed in claim 5 in which said second toner transport mechanism transports the toner in a direction generally perpendicular to the moving direction of the photosensitive body, along the photosensitive body.

7. A xerographic image recording apparatus as claimed in claim 1 in which said cleaning means includes a toner transport mechanism and a toner outlet, said toner transport mechanism transporting the toner removed from the photosensitive body to said toner outlet of the cleaning means, said detachable magazine being mounted on the image recording apparatus such that the toner supply tank is located above the image developing means for supplying the toner in the toner supply tank into the developing unit located underneath via the toner outlet of the toner supply tank and such that the toner recovery tank is located above the toner supply tank for collecting the toner removed by the cleaning means, said toner outlet of the cleaning means extending in a downward direction to the inlet of the toner recovery tank for feeding the toner removed from the photosensitive body therethrough by .[.the.]. gravity.

8. A xerographic image recording apparatus as claimed in claim 1 in which said image recording apparatus further includes a sensor on the image developing unit for detecting when to replace the detachable magazine by a new one.

9. A xerographic image recording apparatus as claimed in claim 8 in which said detachable magazine carries thereon a cleaning blade for removing the residual toner from the photosensitive body, said cleaning blade forming a part of the cleaning .[.unit.]. .Iadd.means .Iaddend.and provided on the detachable magazine as a unitary body.

10. A xerographic image recording apparatus as claimed in claim 1 in which said detachable magazine is formed with an optical element as a part of the image writing means for focusing .[.the.]. .Iadd.an .Iaddend.optical beam on the photosensitive body, said optical element being provided as a unitary body to the detachable magazine.

11. A xerographic image recording apparatus as claimed in claim 2 in which said toner supply tank and recovery tank have respective shutter mechanisms such that the shutter mechanism provided on the toner supply tank closes the toner outlet of the toner supply tank when the detachable magazine is disconnected from the image recording apparatus and such that the shutter mechanism provided on the toner recovery tank closes the toner inlet on the toner recovery tank when the detachable magazine is disconnected from the image recording apparatus.

13. A xerographic image recording apparatus as claimed in claim 4, wherein said guide means comprises a guide groove formed on the inner wall of the body and said detachable magazine has a side wall formed with a projection adapted to the accepted in the guide groove. .Iadd.

12. A xerographic image recording apparatus as claimed in which 4 in which said toner supply tank and said toner recovery tank have respective shutter mechanisms such that the shutter mechanism provided on the toner supply tank closes the toner outlet of the toner supply tank when the detachable magazine is disconnected from the image recording apparatus and such that the shutter mechanism provided on the toner recover tank closes the toner inlet on the toner recovery tank when the detachable magazine is disconnected from the image recording apparatus, wherein said shutter mechanisms of the toner supply tanks and the toner recovery tank are closed in response to .[.the.]. opening of the cover lid member and are opened in response to .[.the.]. closure of the cover lid member.

14. A toner magazine for use in a xerographic image recording-apparatus for recording an image on a sheet, said recording apparatus including a photosensitive body, said toner magazine comprising a body and being detachably mountable to the xerographic image recording apparatus, said toner magazine further comprising:

a cleaning device mounted to said magazine body and positioned so as to remove toner from said photosensitive body when said toner magazine is mounted to said xerographic image recording apparatus;

a toner supply tank in said magazine body for accommodating a toner, said toner supply tank having a toner outlet for discharging a toner therefrom; and

a toner recovery tank in said body for collecting toner removed by said cleaning device from the photosensitive body, said toner recovery tank having an inlet for receiving the toner supplied thereto,

wherein said cleaning device is positioned relative to said toner recovery tank such that toner removed from the photosensitive body by said cleaning device is received by said toner recovery tank via said inlet, and wherein said magazine body is unitary such that said toner recovery tank and said toner supply tank share a compartment wall of said magazine body that separates said toner recovery tank and said toner supply tank from each other, the toner magazine excluding the photosensitive body. .Iaddend..Iadd.

15. A toner magazine as claimed in claim 14, wherein said toner magazine comprises said toner supply tank and said toner recovery tank arranged such that said toner supply tank is located adjacent to said toner recovery tank at a location immediately above said toner recovery tank when said toner magazine is mounted to said image recording apparatus. .Iaddend..Iadd.16. The toner magazine as claimed in claim 14, wherein said toner supply tank further comprises a toner feeding device for feeding the toner therein to said toner outlet. .Iaddend..Iadd.17. A toner magazine as claimed in claim 14, further comprising ledges projecting from said magazine body and cooperative with mating portions on said image recording apparatus for detachably mounting said magazine body to said image recording apparatus. .Iaddend..Iadd.18. A toner magazine as claimed in claim 17, wherein said magazine body further includes handle means for grabbing upon removal of said toner magazine from said image recording apparatus. .Iaddend..Iadd.19. A toner magazine as claimed in claim 15, wherein said toner outlet is provided on said toner supply tank such that said toner outlet faces in a downward direction when said toner magazine is mounted upon said image recording apparatus. .Iaddend..Iadd.20. A toner magazine as claimed in claim 14, wherein each of said outlet and said inlet has a movable shutter. .Iaddend..Iadd.21. A toner magazine as claimed in claim 20, wherein said movable shutter has an actuation member for moving said shutter, said actuation member being adapted for engagement with a part of said xerographic image recording apparatus when said toner magazine is mounted upon said xerographic image recording apparatus. .Iaddend..Iadd.22. A xerographic image recording apparatus as claimed in claim 2, wherein said toner outlet is provided on said unitary body of said detachable magazine such that said toner outlet faces in a downward direction when said detachable magazine is mounted upon said

16. xerographic image recording magazine. .Iaddend..Iadd.23. A toner magazine for use in a xerographic image recording apparatus for recording an image on a sheet, said recording apparatus including a photosensitive body, said toner magazine comprising a magazine body and being detachably mountable to the xerographic image recording apparatus, said toner magazine further comprising:

a cleaning device mounted to said magazine body and positioned so as to remove toner from the photosensitive body when said toner magazine is mounted to said xerographic image recording apparatus;

a toner supply tank in said magazine body for accommodating a toner, said toner supply tank having a toner outlet for discharging a toner therefrom;

a toner feeding device provided in said toner supply tank for feeding the toner therein to said toner outlet;

a toner recovery tank in said magazine body for collecting a toner removed by said cleaning device from said photosensitive body, said toner recovery tank having an inlet for receiving the toner supplied thereto;

said toner supply tank and said toner recovery tank being connected with each other to form said magazine body;

wherein said cleaning device is positioned relative to said toner recovery tank such that toner removed from the photosensitive body by said cleaning device is received by said toner recovery tank via said inlet, the toner

17. magazine excluding the photosensitive body. .Iaddend..Iadd.24. A toner magazine as claimed in claim 23, further comprising ledges projecting from said magazine body and cooperative with mating portions on said image recording apparatus for detachably mounting said magazine body to said

18. image recording apparatus. .Iaddend..Iadd.25. A toner magazine as claimed in claim 23, wherein said magazine body further includes handle means for grabbing upon removal of said toner magazine from said image recording apparatus. .Iaddend..Iadd.26. A toner magazine as claimed in claim 23, wherein each of said outlet and said inlet has a movable shutter. .Iaddend..Iadd.27. A toner magazine as claimed in claim 23, wherein said toner supply tank and said toner recovery tank are connected to each other as a unitary body. .Iaddend..Iadd.28. A toner magazine as claimed in claim 23, wherein said toner supply tank and said toner recovery tank are connected with each other with a mutual separation by a bridging

19. structure. .Iaddend..Iadd.29. A toner magazine as claimed in claim 28, wherein said bridging structure includes a passage for an optical beam used for writing an image on said photosensitive body of said xerographic image recording apparatus. .Iaddend.