HVAC fan-powered terminal unit having preset fan CFM

• US RE38,406 E1
• Filed: 07/10/2000
• Issued: 01/27/2004
• Est. Priority Date: 01/15/1998
• Status: Expired due to Fees

• Current Assignee: Nailor Industries of Texas Incorporated
• Original Assignee: Nailor Industries of Texas Incorporated
• Inventors: Crowe, Robert Clayton, Faris, Eugene William Michael
• Primary Examiner(s): Nappi, Robert E.
• Assistant Examiner(s): Duda, Rina I.
• Application Number:
  US09/613,549
• Time in Patent Office: 1,296 Days
• Field of Search: 388/829, 388/831, 388/915, 388/827, 388/825, 388/826, 318/254, 318/439
• US Class Current: 388/831
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: G05D 7/0676 by action on flow sources G05D7/0688, G05D7/0694 take precedence

Abstract

An arrangement is disclosed for controlling fan motors in fan-powered terminal units which permit the air flow of the terminal units to be factory preset and reset using a voltmeter. The fan motor is responsive to the pulse width of pulses of a pulse width modulated signal to provide an air flow which is proportional to the pulse width. By adjusting the pulse width, the air flow may be set as desired. A pulse width modulated signal having pulses with a set amplitude and frequency is generated. The dc voltage of the pulse width modulated signal is measured using a voltmeter. As the pulses have a set amplitude and frequency, the pulse width of the pulses may be adjusted by controlling the dc voltage of the pulse width modulated signal. The fan motor is programmed to deliver the set air flow over a range of static pressures.

Claims

1. A method of open loop operating a fan motor in a ventilation system to obtain a predetermined air flow rate, wherein an internal processor determines a pulse width of pulses of a pulse width modulated signal and controls said fan motor accordingly, said method comprising the steps of:

generating a pulse width modulated signal having pulses with a substantially constant amplitude;

monitoring said pulse width modulated signal using a voltmeter measuring dc voltage; and

,

adjusting said pulse width of said pulses of said pulse width modulated signal to obtain a preselected reading on said voltmeter, said preselected reading corresponding to said predetermined air flow rate.

2. The method of claim 1, wherein said step of adjusting said pulse width of said pulses by adjusting a dc voltage of said pulse width modulated signal so that said fan motor provides a predetermined air flow is performed manually.

3. The method of claim 1, wherein said step of adjusting said pulse width of said pulses by adjusting a dc voltage of said pulse width modulated signal so that said fan motor provides a predetermined air flow is performed automatically.

4. The method of claim 1, wherein said step of generating said pulse width modulated signal with said pulses having a set amplitude comprises the steps of:

generating a periodic waveform having a predetermined frequency and a varying amplitude;

generating a control signal having a selectable amplitude; and

comparing said waveform with said control signal such that said pulses are defined by the portions of said waveform which are less than or equal to said selectable amplitude of said control signal.

5. The method of claim 4, wherein said waveform is a triangular waveform.

6. The method of claim 4, wherein said step of adjusting said pulse width of said pulses by adjusting a dc voltage of said pulse width modulated signal so that said fan motor provides a predetermined air flow comprises the step of controlling said selectable amplitude of said control signal.

7. The method of claim 4, wherein said predetermined frequency of periodic waveform is substantially constant.

8. The method of claim 1, wherein said set amplitude of said pulses is substantially constant.

9. The method of claim 1, wherein said fan motor provides said predetermined air flow over a range of static pressures.

10. The method of claim 1, further comprising the step measuring said dc voltage of said pulse width modulated signal using a digital voltmeter.

14. The method of claim 10, wherein said step of generating a pulse width modulated signal with pulses having a set amplitude comprises the steps of:

generating a periodic waveform having a predetermined frequency and a varying amplitude;

generating a control signal having a predetermined amplitude; and

comparing said waveform with said control signal such that said pulses are defined by the portions of said waveform which are less than or equal to said predetermined amplitude of said control signal.

15. The method of claim 14, wherein said waveform is a triangular waveform.

16. The method of claim 14, wherein said step of adjusting said pulse width of said pulses by adjusting a dc voltage of said pulse width modulated signal so that said fan motor provides a predetermined air flow comprises the step of controlling said predetermined amplitude of said control signal.

17. The method of claim 14, wherein said predetermined frequency of said periodic waveform is substantially constant.

11. A method of open loop operating a fan motor in a ventilation system to obtain a predetermined air flow rate, wherein an internal processor determines a pulse width of pulses of a pulse width modulated signal and controls said fan motor accordingly, said method comprising the steps of:

generating a pulse width modulated signal having pulses with a substantially constant amplitude;

measuring a voltage of said pulse width modulated signal using a voltmeter measuring a dc voltage; and

adjusting said pulse width of said pulses of said pulse width modulated signal to obtain a preselected reading on said voltmeter, said preselected reading corresponding to said predetermined air flow rate.

12. The method of claim 11, wherein said step of adjusting said pulse width of said pulses by adjusting said dc voltage of said pulse width modulated signal so that said fan motor provides a predetermined air flow is performed manually.

13. The method of claim 11, wherein said step of adjusting said pulse width of said pulses by adjusting said dc voltage of said pulse width modulated signal so that said fan motor provides a predetermined air flow is performed automatically.

18. The method of claim 11, wherein said set amplitude of said pulses is substantially constant.

19. The method of claim 11, wherein said fan motor provides said predetermined air flow over a range of static pressures.

20. An open loop method of presetting the air flow generated by a fan motor for a ventilation system for operation within a range of static pressures, said method comprising the steps of:

providing a fan motor having an internal processor to determine a pulse width of pulses of a pulse width modulated signal and to control said fan motor accordingly, said pulse width corresponding to the air flow provided by said fan motor;

generating said pulse width modulated signal to have pulses with a substantially constant amplitude; and

setting the air flow provided by said fan motor by adjusting said pulse width of said pulses to obtain a preselected reading on a voltmeter measuring dc voltage, said preselected reading corresponding to the air flow, such that the air flow provided by said fan motor is set for static pressures within said range.

21. The method of claim 20, wherein said step of setting the air flow provided by said fan motor by adjusting said pulse width of said pulses by using a voltmeter to measure the dc voltage of said pulse width modulated signal is performed prior to installation of said ventilation system.

22. An apparatus for circulating air in a ventilation system, said apparatus comprising:

a fan motor having an internal processor to determine a pulse width of pulses of a pulse width modulated signal and to control said fan motor accordingly, said fan motor providing a predetermined air flow rate corresponding to said pulse width in an open loop manner; and

a controller generating said pulses of said pulse width modulated signal, said pulses having a substantially constant amplitude such that said predetermined air flow rate may be obtained by monitoring said pulse width modulated signal with a voltmeter measuring dc voltage to obtain a preselected reading on said voltmeter, said preselected reading corresponding to said predetermined air flow rate.

23. The apparatus of claim 22, wherein said controller comprises

a voltage generator generating a control signal having a selected amplitude;

a waveform generator generating a periodic waveform having a predetermined frequency and a varying amplitude; and

a comparator generating said pulse width modulated signal in response to said waveform and said control signal, said pulse width of said pulses being proportional to the amplitude of said control signal.

24. The apparatus of claim 23, wherein said waveform comprises a triangular waveform, and wherein said comparator compares said waveform and said control signal such that pulses are defined by the portions of said waveform which are less than or equal to said selected amplitude of said control signal.

25. The apparatus of claim 23, wherein said voltage generator further comprises a voltage adjuster for selecting the amplitude of said control signal.

26. The apparatus of claim 25, wherein said voltage adjuster comprises a variable resistor.

27. The apparatus of claim 25, wherein said voltage adjuster comprises an interface to a control system programmed to automatically select the amplitude of said control signal.

28. The apparatus of claim 25, wherein said voltage adjuster comprises a variable resistor for manually selecting the amplitude of said control signal, an interface to a control system programmed to automatically select the amplitude of said control signal, and a switching device for selecting one of said variable resistor and said interface for selecting the amplitude of said control signal.

29. The apparatus of claim 23, wherein said predetermined frequency of said periodic waveform is substantially constant.

30. The apparatus of claim 22, wherein said set amplitude of said pulses is substantially constant.

31. The apparatus of claim 22, wherein said fan motor is an electrically commutated motor.

32. The apparatus of claim 22, wherein said predetermined air flow is substantially constant over a predetermined range of static pressures.

33. An apparatus for circulating air in a ventilation system, said apparatus comprising:

34. An apparatus as claimed in claim 33, wherein said controller comprises:

35. An apparatus as claimed in claim 34 wherein said control signal is generated by a manual control device.

36. An apparatus as claimed in claim 34 herein said control signal is generated by an automatic control system.

37. An apparatus as claimed in claim 33 wherein said controller generates said pulse width modulated signal to have a set amplitude for all pulse widths of said pulse width modulated signal so that said pulse widths of said pulse width modulated signal can be read by measuring a dc voltage of said pulse width modulated signal for setting said fan motor to provide a predetermined air flow.

38. An apparatus for circulating air in a ventilation system, said apparatus comprising:

39. An apparatus as claimed in claim 38, wherein said controller comprises

40. An apparatus as claimed in claim 39 wherein said control signal is generated by a manual control device.

41. An apparatus as claimed in claim 39 wherein said control signal is generated by a control system.

42. An apparatus as claimed in claim 38 wherein said controller generates all of said pulses of said pulse width modulated signal to have a set amplitude so that said pulse width of said pulses can be determined by measuring a dc voltage of said pulse width modulated signal for setting said fan motor to provide a predetermined air flow.